Rapid Tooling Service
DEK reduces lead times and costs with rapid tooling services. Get the perfect molds and dies for your prototypes, economically efficient for small batch production, with parts that are subject to strict quality control.
introduction
Rapid Tooling Services for Prototypes or Custom Parts
DEK's rapid tooling is cost-effective and time-consuming, and can identify design irrationalities in time for engineering developers to visually check for problems before mass production, and then make corrections on the drawing board to improve the service life of production tooling.
Find reliable rapid tooling solutions for your prototypes and small batch manufacturing here.DEK combines engineering capabilities with advanced technology and equipment to provide high quality manufacturing rapid tooling services at the best market price. Our rapid tooling can produce parts with dimensions, geometries and surface finishes that are the same or close to those of the final product.
- Fast turnaround and Cost-effective
- Detailed Customization and Advanced Technology
- One-stop Mold Solutions
- Free DFM for Excellent Results
Manufacturing Capabilities
Rapid Tooling Processes
Our rapid tooling services use the following processing methods:
CNC Machining Service
DEK offers high-quality, tight-tolerance on-demand CNC machining services using various materials for rapid prototyping and production part.
3D Printing
Unlock the power of 3D printing to bring your concepts to life. Our expert team utilizes state-of-the-art technology to transform your designs into tangible creations. Whether it's prototypes, custom parts, […]
Vacuum Casting Services
DEK offers high quality vacuum casting services for your specific application. We offer superior elastomeric materials for vacuum casting of complex plastic parts, and we can ensure that prototypes and […]
Variety of Materials for Rapid Tooling
Plastic
ABS
ABS, as a thermoplastic, is widely used in many industries such as automotive, electronics, and home appliances due to its good impact resistance, heat resistance, low temperature resistance, ease of processing, and surface gloss.
ABS plastic molds, i.e. molds used for molding ABS plastic products, are the bridge connecting design and production, and their precision and efficiency directly affect the quality and cost of the final products.
Delrin
Delrin, an engineering plastic (polyoxymethylene, POM), is widely used in precision parts, automotive, electronic equipment, and medical device industries due to its high mechanical strength, abrasion resistance, low coefficient of friction, good dimensional stability, and fatigue resistance.
DEK is specialized and experienced in manufacturing precision Delrin parts, including fuel nozzles, gears, bearings, automotive seat adjusters, surgical instrument components and seals.
Nylon
Nylon, as a thermoplastic engineering plastic, is widely used in many industries such as automotive, electronics, electrical appliances, and machinery due to its excellent mechanical strength, abrasion resistance, self-lubrication, chemical resistance, and good processability.
DEK has extensive and professional experience in nylon processing, perfectly manufacturing a wide range of components that require durability, including gears, bearings, connectors and insulated parts.
PEEK
PEEK (polyether ether ketone), a high-performance thermoplastic, is widely used in a variety of industries, including aerospace, medical, automotive, and electronics, due to its excellent high temperature resistance, chemical resistance, excellent mechanical properties, and good electrical insulation.
Choose to work with DEK to manufacture your PEEK components and enjoy fast, high-quality service for our products, which include aircraft engine parts, sensor components, high-performance automotive parts and electronic assemblies.
PET
PET (polyethylene terephthalate), a commonly used thermoplastic, is widely used in a variety of industries including packaging, electronics, electrical appliances, and medical, due to its excellent abrasion resistance, chemical resistance, good mechanical strength, and transparency.
DEK offers a wide variety of PET prototypes or parts, including packaging prototypes, housing prototypes, medical device prototypes and precision automotive parts.
PMMA (Acrylic)
PMMA (acrylic) is a transparent thermoplastic known for its excellent optical properties, weather resistance, impact resistance and ease of processing, and is used in a wide range of industries, including optics, automotive, construction and electronics.
DEK is a specialized manufacturer in processing acrylic and has strong capabilities in making PMMA parts including optical components, automotive tail lights, monitor housings, surgical instrument housings, and drone protective covers.
PC (Polycarbonate)
PC (polycarbonate), a high-performance thermoplastic, is widely used in a variety of industries, including automotive, electronics, medical, and aerospace, due to its excellent transparency, impact resistance, heat resistance, and good processability.
DEK is a great partner for your PC projects. We manufacture high-quality PC parts including headlight and taillight housings, electronic equipment housings, medical device housings and aircraft interior panels.
PP (Polypropylene)
Polypropylene (PP) is a widely used thermoplastic that is used in a variety of industries including automotive, packaging, housewares, and medical devices due to its excellent chemical stability, heat resistance, and lightweight properties.
PP's low density and good impact resistance make it ideal for a wide range of products. DEK specializes in bumpers, household appliance housings, surgical instruments and outlet boxes.
Other Materials
In addition to the above mentioned materials, DEK offers other materials for injection molding prototypes such as Acetal Copolymer, HDPE, LLDPE, PPE, TPU,LCP, PETG, PS, ETPU, LDPE, PBT, PBT,PPA, PSU, and a wide range of silicones.
Surface Finishing Choices
Anodizing
Anodizing is an electrochemical process that enhances metals' corrosion resistance, durability, and appearance, particularly aluminum.
Black Oxide
Get functional and aesthetic benefits in one with Black Oxide surface finishing. It's a matte black finish that also adds protection to metals, reducing corrosion and wear over time.
Bead Blasting
We can effectively remove rust, paint, scale, and other contaminants from various surfaces using bead blasting. Get a uniform and matte finish on surfaces to enhance the aesthetic appeal of […]
Polishing
We enhance the visual appeal of components by providing a smooth and reflective finish with our polishing services. Polished surfaces can also serve as excellent bases for coatings, providing better […]
Electropolishing
Electropolishing enhances the corrosion resistance of metal by removing impurities and creating a clean, passive surface.
Heat Treatment
Improve the physical and mechanical properties of materials through heat treatment. Improve hardness, increase strength, enhance toughness, stress relief, and more.
Passivation
We form a thin, inert layer on the material's surface that protects it from environmental factors that could lead to corrosion. Passivation is commonly used in metals like stainless steel […]
Laser Marking
We provide high precision and accuracy, enabling intricate designs, fine details, and small text to be marked clearly on a wide range of materials, including metals, plastics, glass, ceramics, and […]
Electroless Nickel Plating
DEK offers electroless nickel plating’s adjustable hardness levels, can be engineered to be non-magnetic, adheres tightly to substrates, and the thickness is precisely controllable.
Nickel Plating
A uniform thickness and smooth finish contribute to an aesthetically pleasing appearance and consistent protective qualities. We ensure our process results in materials that can withstand friction and abrasion for […]
Zinc Plating
The compatibility of zinc plating with various materials adds to its appeal, while its ease of application and established use make it a readily available option.
DLC Coating
The low friction coefficient of DLC coatings reduces resistance between surfaces, providing durability to components like tools and mechanical parts.
PVD Coating
We offer a wide range of decorative finishes with PVD coating, including various colors and aesthetic effects. This process can also make materials more resistant to wear, abrasion, and scratching.
Powder Coating
Get a resilient finish that is resistant to chipping, scratching, and fading. Powder coating is your low-cost, eco-friendly finish that has long-term benefits, including reduced maintenance and enhanced longevity
Instant & Accurate Quotes
We don't use online automated quotation tools, because it is very inaccurate. Online quote platforms rely solely on calculations based on cutting amounts and fixed coefficients, they fail to account for actual processing nuances, such as material deformation after heat treatment, tight tolerance requirements, grinding after heat treatment, etc. Consequently, automated price calculations can lead to inaccuracies, ultimately increasing your costs.
But you can rest assured at DEK!
Our quotations are both cost-effective and accurate because we have a team of professional mechanical engineers who meticulously review each drawing. These engineers boast over 10 years of experience and possess deep expertise in programming, machine operation, post-processing, material properties, and more. Ensure you will get accurate quotes within 6 hours.
PRODUCTION CAPACITY
Production Capacity Guarantee
With perfect production and quality process, you can place your order with confidence.
Advanced Technology
Quality Control
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Our Advantages
2300+ Engineers Love Work With Us
High Quality
When it comes to quality, we combine our extensive experience with the latest technology and tools in the industry to ensure that all the moldings we produce are of top quality.
Short Lead Time
Our rapid tooling technology produces accurate molds in a fraction of the time compared to other traditional mold processes, ensuring faster lead times. We help you get to market faster by reducing lead times to weeks or even days.
Competitive Price
Our professional engineers combine advanced technology with suitable materials to greatly shorten the cycle time from design to product production, while significantly reducing the cost of individual products. With in-depth knowledge of the mold industry, we can provide high quality molds at the lowest price.
Design for Manufacturing Support
Our engineering team provides you with comprehensive design support services. In addition to email and phone communication, if necessary, we will also send you detailed production steps for manufacturing or hold a video conference for more in-depth discussion.
Diverse Material Options
We primarily use aluminum or steel molds. In addition, our rapid tooling process offers you a wide range of material choices, so any material that can be used for injection molding can be molded through the rapid tooling process.
Customizable Molds
Our rapid tooling experts are flexible, understanding the needs of our customers in different industries and tailoring molds to production. Whether you need simple or complex molds, we can produce high-quality prototype injection molding tools that are a close or 100% match to the final production level.
Our Ordering Process
Send RFQ
Send RFQ with 2D/3D drawings and detailed requirements via Email or online form.
Review & Quote
Our Engineer team will review every drawing carefully and provide an accurate quote within 6 hours.
Confirm Order
Confirm the quote, details and delivery schedule, then sign the contract.
Production
Arrange production process, start programming and machining.
Quality Control
Strict quality control during production and final inspection.
Packaging & Shipping
Pack the parts, attach part identification labels, and start shipping.
Send RFQ 222
Review & Quote
Confirm Order
Production
QC
Delivery
FAQ
Rapid Tooling Buying FAQs
Get An Accurate Quote For Your Next Projects
No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.
Get A Quote TodayLearning about Rapid Tooling
What is Rapid Tooling?
Rapid tooling refers to techniques used in manufacturing to quickly produce molds or tools for producing prototypes or small batches of parts. It expedites the tooling process compared to traditional methods.
One common method is rapid prototyping, where a 3D model of the part is created and then used to build a mold or tool using techniques like CNC machining or 3D printing.
According to the different molding materials and molding processes, rapid tooling can be divided into direct rapid tooling and indirect rapid tooling.
What are the Benefits of Rapid Tooling?
- Significantly reduces tool and mold production time.
- More cost-effective, especially for small runs or prototyping.
- Quick turnaround enables dynamic design changes.
- Accelerates overall project timelines.
- Supports production of customized or low-volume parts.
- Allows early testing and validation, reducing errors.
- Adaptable to various materials and design complexities.
- Ideal for producing small batches of parts.
When Do You Use Rapid Tooling?
Rapid tooling is used for faster iteration and validation of designs in the early stages of product development.
In automotive design, it swiftly produces molds for prototype parts, while in consumer electronics, it facilitates the rapid creation of molds for new devices. Medical device prototyping benefits from quick mold production for design validation.
Aerospace components, customized footwear, toys, and various consumer goods also need rapid tooling for fast and cost-effective development.