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Mass Production Services
DEK is a high-volume, high-quality precision component manufacturer specializing in the machining of various metals and plastics. We utilize the latest cutting-edge manufacturing technologies to produce large quantities of parts at a low unit cost, offering you a one-stop shop for optimized production and efficient output.
- On-demand Manufacturing
- Consistent Product Quality
- Affordable Prices for Mass Production
- Complex Parts with Tight Tolerances
introduction
Premium Quality Mass Production Service
DEK's mass production is characterized by precision, consistency and efficiency, ensuring high-quality products are produced quickly. It minimizes human error, reduces labor costs, and can manufacture complex parts of any geometry. We offer more than 50 types of metals and plastics, providing high-precision mass production of parts for a variety of industries.
DEK's advanced technology and automated processes enable mass-produced parts to have tight tolerances and shorten delivery times by 40%. We continuously optimize the production process to provide you with the best prices on the market, allowing you to save 30% of costs and provide Consistently high quality products.
If you have a large order of precision parts and are looking for quality manufacturers at affordable prices, DEK has unlimited customization possibilities, feel free to contact the DEK team for maximum support!
Capabilities
Manufacturing Capabilities
CNC Machining
For parts with high precision and tight tolerance, CNC machining is an excellent choice to meet the needs of mass production of precision parts in various industries. It has become the preferred processing technology to transform raw materials into outstanding and consistent end-use parts.
DEK can machine a wide range of metals and plastics, fulfilling the processing needs of various complex shapes. We offer more than 50 surface finishing options to enhance the aesthetics and practicality of your parts. We employ state-of-the-art equipment for raw material processing. This automated process ensures consistent high-speed production, 24/7 operation without constant manual intervention, guaranteeing high precision and quality of parts, and shortening lead time and leading to overall cost savings.
Plastic Injection Molding
Plastic Injection molding is a process where heated, molten material is injected under high pressure into a mold cavity, where it cools and solidifies, resulting in a shaped product. It offers advantages of speed and flexibility, and remains one of the most popular choices for mass production.
DEK offers a variety of different thermoplastic materials, with tight tolerances as low as ±0.01mm. Through our injection molding services, you can rapidly produce high volumes of the parts you need. We use aluminum or steel molds that enable high repeatability in high-volume production. We can seamlessly scale up production, offering single-cavity or multi-cavity configurations to optimize production and cost-effectiveness, ensuring consistent high quality and timely delivery.
Metal Stamping
Metal stamping is a process that utilizes a press and dies to shape metal sheets or strips into parts with specific shapes and dimensions using pressure and cutting actions. It is an excellent method for mass production of a wide variety of complex parts.
DEK manufactures custom metal stampings in a variety of materials, including copper, brass, stainless steel, and alloy steel. Our metal stamping services can produce durable, versatile, and cost-effective small, medium, and large parts, all while maintaining tight tolerances. We specialize in machining metal sheets, car door panels, engine parts, and small electrical components to achieve product reliability, high quality, fast turnaround, and rapid delivery.
Die Casting
Die casting refers to the process of injecting molten metal into a mold cavity, which is then cooled and solidified to form a shape. It can produce metal parts with complex shapes, thin walls, deep cavities, and unparalleled precision.
DEK has been specializing in die casting services for aluminum, zinc, magnesium, and copper for many years, providing durable, high-precision, high-volume metal parts to customers across various industries. In addition, we can provide additional services such as anodizing, plating, and powder coating needed to complete your end-use parts. From automotive parts, consumer electronics components to medical device parts, we will be your best partner!
Metal Extrusion
Metal extrusion is a processing method in which a metal blank is placed in an extrusion die cavity, and at a certain temperature, pressure is exerted on the blank by a fixed convex die on a press, causing plastic deformation of the metal blank to produce a part.
DEK offers high-quality, low-cost metal extrusion services, especially aluminum extrusion, and we specialize in machining Aluminum 6061 and Aluminum 6063 to meet your specific needs. We can also provide finishing options including anodizing, powder coating or painting to enhance the corrosion resistance of the part and the appearance of the aluminum extrusion for specific applications in a variety of industries.
Materials
Mass Production Material Options
Aluminum
Aluminum is a popular metal material in mass production, with excellent properties such as light weight, high thermal conductivity, good electrical conductivity, corrosion resistance, and can be anodized, etc. At DEK, we offer a wide range of aluminum materials for machining, including AL6061, AL7075, AL2024, and AL6082.
Copper
Copper is a highly conductive metal, often used in the mass production of electronic and automotive parts, with excellent thermal conductivity, good machinability, excellent ductility and malleability. At DEK, we specialize in the precision machining of different types of copper, including Copper C101, C110, and others.
Brass
Brass consists mainly of copper and zinc and is a metal with a yellow color appearance. It has excellent workability, good electrical and thermal conductivity, corrosion resistance and excellent mechanical properties. At DEK, we specialize in all types of brass, including Brass 260, C360, Cz121 and more.
Stainless Steel
Stainless steel is an excellent material choice for mass production, with good mechanical properties, corrosion resistance, high temperature resistance and excellent machinability. At DEK, we specialize in machining all types of stainless steel, including SUS 303, SUS 304, SUS 316, SUS 410 and more.
Alloy Steel
Alloy steel, primarily composed of iron (Fe), carbon, chromium, and nickel, is a common metal used in mass production. It exhibits exceptional properties like high strength, high hardness, wear resistance, and corrosion resistance. At DEK, we specialize in machining all types of alloy steel, including alloy steel 1215, 4130, 4140, 4340 and others
Tool Steel
Tool steel is commonly used to manufacture tools and dies, boasting high hardness, good toughness, wear resistance, and corrosion resistance. At DEK, we specialize in machining all types of tool steel, including A2, A3, D2, S7, and more. Our high-precision services ensure high-quality batch parts for various industries.
Nylon (polyamide)
Nylon (polyamide) is a generic term for synthetic fibers and plastics. It is widely used in mechanical engineering, automotive, and electronics due to its wear resistance, corrosion resistance, and excellent mechanical and processing properties. At DEK, we specialize in nylon machining, providing you with high-precision nylon parts in large quantities.
PE (polyethylene)
PE, or polyethylene, is one of the most popular thermoplastic engineering materials. It features lightweight, good chemical stability, excellent electrical insulation, wear resistance, and processability. At DEK, we utilize CNC machining, injection molding, and other processes to provide high quality PE parts to customers in various industries. Commonly used PE grades include HDPE.
PTFE (Teflon)
PTFE, polytetrafluoroethylene, also known as Teflon, is a common high performance plastic. It has excellent heat resistance, corrosion resistance, low coefficient of friction and good insulating properties. At DEK, we mass produce PTFE parts by CNC machining or injection molding, offering high quality, competitive prices and short lead times.
Industries
Industries We Severed
Automotive
DEK has extensive experience in the automotive industry, specializing in the production of custom automotive parts, providing you with the highest quality service. We continuously invest in advanced equipment and have perfected reliable automotive part production technology. This enables us to manufacture and supply high-quality, functional automotive parts in bulk to our wide range of customers.
We have established expertise in CNC machining, plastic injection molding, and die casting, supporting your automotive innovations from prototype design to mass production. We are certified to ISO 9001:2015 and IATF 16949:2016, providing 24/7 engineering support.
- Car Bumper
- Interior Panels
- Auto Lamp Lenses
- Aluminum Reflector
Aerospace
We have extensive experience in aerospace part production, capable of achieving complex geometries and tight tolerances. Our primary materials include titanium, aluminum, stainless steel, and high-strength alloys. You can get aerospace components from DEK that can withstand the high pressures and temperatures required for critical aircraft applications.
Our machine shop operates in a strictly controlled environment, producing parts on demand at affordable prices. We conduct rigorous quality checks on finished parts using inspection equipment, followed by packaging and shipping, ensuring fast delivery.
- Impeller
- Structural Components
- Actuator Components
- Engine Mount Fasteners
Medical
As a global manufacturer of medical device components, DEK is equipped with advanced machining equipment including 3-axis, 4-axis, 5-axis machines and injection molding machines. We offer a wide range of production-grade materials for your selection, ensuring all materials comply with biocompatibility and safety standards. We can rapidly manufacture high-precision components with complex geometries for you.
We provide a variety of surface treatments, including electroplating, polishing, and sandblasting, to meet the requirements of different medical devices. Our production lines are flexible and ensure on-time delivery. We are certified to ISO 9001:2015 and ISO 13485.
- Handheld Devices
- Surgical Device Parts
- Enclosures and Housings
- Radiology Equipment Parts
Electronic
The electronics industry is a major contributor to the global economy, encompassing the production of everything from small components to large consumer electronics. DEK offers precision machining services for electronic parts. We can provide strong support for electronic component prototypes to high-volume production, with tolerances down to +/- 0.005mm, meeting the industry's stringent requirements.
We manufacture on demand at competitive prices. We have focused on custom electronic parts machining for many years, offering a variety of materials, surface treatments, with strict inspection and specialized packaging of our products to ensure timely delivery.
- Heat Sinks
- Semiconductors
- Connectors and Sockets
- Electronics Casings and Enclosures
Telecom
The telecommunications industry is characterized by rapid technological advancements and evolving standards. DEK invests in the latest and most advanced CNC machining equipment, providing you with agile, digital and on-demand manufacturing solutions, to manufacture your telecommunication components with the shortest lead times and cost-effective pricing.
Our skilled machinists manufacture precision, complex components accurately and efficiently, ensuring consistency in design and construction. We are flexible in our production and can scale production of high-quality parts as needed.
- Panel Frames
- Tower Parts
- Amplifier Housings
- Antenna Components
Why Choose Our Services
One-stop production of high-quality prototypes saves you time and money
Engineering Capabilities
Rapid Production
Surface Finishes
Quality Control
Precision Assembly
Packaging and Shipping
Our Ordering Process
Send RFQ
Send RFQ with 2D/3D drawings and detailed requirements via Email or online form.
Review & Quote
Our Engineer team will review every drawing carefully and provide an accurate quote within 6 hours.
Confirm Order
Confirm the quote, details and delivery schedule, then sign the contract.
Production
Arrange production process, start programming and machining.
Quality Control
Strict quality control during production and final inspection.
Packaging & Shipping
Pack the parts, attach part identification labels, and start shipping.
Send RFQ 222
Review & Quote
Confirm Order
Production
QC
Delivery
FAQ
Mass Production Buying FAQs
Get An Accurate Quote For Your Next Projects
No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.
Get A Quote TodayTECHNOLOGY OVERVIEW
Knowledge about Mass Production
What is Mass Production?
Mass production, also known as flow production or continuous production, is a manufacturing method used to produce large quantities of standardized products. It involves producing products in a specified group or quantity within a defined timeframe. A batch can undergo a series of steps within a large manufacturing process to create the final desired product. The core principle is that producing more products in a shorter time frame reduces the unit cost, leading to a win-win situation for both consumers and manufacturers.
Advantages of Mass Production
Mass production significantly reduces the per-unit cost, allows for stringent monitoring of the production process, and enables the production of high-precision parts. The pre-set parameters on the production line machines minimize human error in automated assembly lines, reducing machine setup time and costs. Furthermore, mass production increases efficiency, leading to shortened delivery times and production cycles.
Mass Production Process
- Order Confirmation
- Procurement of Raw Materials
- Production Planning
- Mechanization and Automation
- Quality Control
- Assembly and Testing
- Packaging and Shipping
- Feedback and Improvement