Due to our ongoing regulatory compliance of materials with suitable analytic testing machines, DEK has been a leading CNC machining tool steel manufacturers worldwide.
From simple to complex CNC machined parts, all are manufactured with high-profile technology and techniques to ensure the most beneficial aspects.
Find Out Which CNC Machining Service is Best For Your Business
3-Axis CNC Milling
The major advantage of implementing 3-axis CNC machining services is the three axes rotate simultaneously to complete the operation. Furthermore, it is a computer automated technique with a high repeatability rate. Moreover, the construction of an entire machine is feasible with a 3-axis milling process, including fixtures, machine clamps, and stocks.
Like a 3-axis milling mechanism, 4-axis uses 4 rotational cutters to obtain the desired shape and sizes. Moreover, the technique is extensively used for continuous cutting, intermittent cutting, and engraving on curved surfaces.
Subsequently, 4-axis CNC machining is used in the military, architecture, gas, oil, and construction industries.
5-axis machining has the capability of moving five axes in different directions simultaneously. Typically, the process is done to achieve highly precise and accurate outcomes in complex geometrical shapes.
Mainly, the process is helpful for producing smoothness in tilted surfaces and 3D machining with effective and high-performance results.
Practically, CNC turning provides multiple benefits, including high precision, enhanced production ability, low-cost outcomes, and safer industrial tasks.
Moreover, they are helpful in mills, lathes, laser cutters, and plasma cutters to achieve fast and safe end products.
Typically, it is a computer automated machining procedure that is utilized to obtain extremely smooth and flat surfaces. Technically, the workpiece is held on a fixed rotatory table. Subsequently, the table moves in a circular motion while the workpiece is ground according to the requirements.
Centerless grinding is a technique that is famous for achieving perfect circular smoothness and roundness tolerance in materials. Moreover, the process can grind brittle, hard, and distorted parts into refined and smooth shapes and sizes with shorter loading times and high efficiency.
Working with market leaders in the On-demand manufacturing industry, without the busyness and risk.
High Precision
Choosing our CNC machining services will enable you to get authentic products every time. We never settle on less than that.
Excellent Quality
DEK's pursuit of better services never stops. We are committed to delivering the highest quality standards to boost your revenues.
Low Cost
Your money matters to us the most. We would never like to overcharge you to benefit ourselves. You can make choices according to your budget.
Quick Turnaround Time
We understand the difficulty when a machine's part needs to be replaced in the middle of the operation. You'll get the desired part in the minimum time possible.
Business Partnership
With more than 2300 clients, you can imagine how much we value our customers. You are the reason behind the success of DEK.
24x7 Services
No matter what part of the day you might need our services, we are available 24x7 to offer you the best.
Quality is our top priority
“QUALITY COMES NOT FROM INSPECTION, BUT FROM IMPROVEMENT OF THE PRODUCTION PROCESS.”
To DEK, Dr. Deming’s textbook remark is not a theory, but a practice we have been conducting every single day. We work on the principle that quality comes during the process of manufacturing, not after the fact.
We use advanced production technologies and strict control systems to ensure high quality. More importantly, the quality-oriented attitude has been so entrenched in the mind of every single employee.
Through the online form or send an email to austin@dekmake.com directly, and please describe your requirements in detail and attach 2D/3D drawings, then you will get our reply within 6 hours.
Yes! Other suppliers are afraid of precision parts, but we like precision parts very much. This is because we have rich experience in the production of precision mold components, the tolerance we did can reach ±0.001mm, which is impossible for 99.9% of prototype manufacturers.
Definitely! Our predecessor is precision machining shop, and 100% inspection of each part is our daily basic work. We will check the size, tolerance, color, and other details before leaving the factory. If you need an inspection report, we will send it with goods together.
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It's our honor to be their best partner
I took the CNC machining tool steel services from DEK, and I was surprised how they maintained their quality standards and precision each time. They listened to my requirements and never failed to amaze me.
Ibrahim L.
For the first time when I chose DEK, I wasn't sure about their services. But once I saw their work and service, I regretted why I didn't find them in the first place. Thank you to the entire team for delivering exceptional products.
Leon R.
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If you need a professional business partner to provide you high quality, cost-effective, timely, and risk-free manufacturing services, we are the first step towards success.
Are you looking to integrate a high hardness material in your CNC machining to increase the working efficiency?
Or are you trying to increase the ability of CNC machines to retain the shape of the manufactured material?
Well, in both of these concerns, the CNC machining tool steel can provide you best solutions.
In the following guide, we have combined some helpful questions about the mechanism and other details of CNC machining tool steel.
So let’s get started!
Table of Contents
Is Tool Steel Machinable?
Yes, tool steel is highly Machinable and can easily be integrated with heavy CNC machines to produce the highest quality of delicate products without errors in accuracy and precision.
The machinability of tool steel is estimated at up to 40-60%, which is relatively high to be used in almost all types of CNC machines.
The primary purpose of machining tool steel with CNC machines is to produce high-quality products with specific shapes and accurate dimensions.
The soft texture and malleability of the tool steel enable the manufacturers to anneal it with modern techniques, thereby providing the latest outcomes.
Furthermore, the annealing conditions for tool steel are pretty favorable for almost all CNC machines. Thus, the mechanism has the benefit of using it with great ease.
It is included in the list of those CNC machining metals available with high grades of machining, thereby yielding the best outcomes in industries.
How Hard Is It to Machine Tool Steel?
It’s not potentially hard to machine the tool steel because of its high machining properly. The manufacturers have observed that the tool steel can readily be machined with high speed without impacting the accuracy.
Furthermore, the process for shaping the tool steel is entirely usable and easy to process. A specific type of tool steel called 06 steel is much easier to machine than other steel types.
The majority of the manufacturers, including DEK, prefer machining the tool steel in its unhardened state. Moreover, tool steel is also treated with heat once it’s adequately machined.
The primary reason for machining the tool steel under heated conditions is to improve their machining properties, enabling the manufacturers to carry out machining in less time.
What is Tool Steel Series Suitable for Machining?
Following tool steel series are suitable for machining:
H13
Its regarded as hot work steel that contains about 5% chromium. This tool steel series is best for machining since it has high impact strength that protects cracking in machines.
A2
It’s known as the air-hardening grade of the tool steel that is famous in CNC machining. The primary reason for using this tool steel series in CNC machining is its increased toughness and high dimensional stability during machining.
D2
It is a high carbon and high chromium tool steel mainly used to make wear-resistant products through CNC machining. It’s used in CNC machining because of its high compressive strength.
S7
It’s defined as an oil hardening tool steel famous for its high impact hardness property. It comes with demanding shock resisting nature which gives excellent impact resistance during machining.
M2
These tool steel series are a perfect combination of tungsten-molybdenum high-speed steel. It’s known to be used in CNC machining that makes cutting and non-cutting applications.
DEK is one of China’s best CNC machining manufacturers, which has almost all machining series for tool steels.
What are the Advantages of CNC Machining Tool Steel?
Some common advantages of CNC machining tool steel in different industries are listed as under:
It provides high hardness during machining
The abrasion resistance of the tool steel is high
It can withstand all harsh environmental conditions
It comes with a high wear resistance property
It is known to improve the toughness of the manufactured products
Tool steel can bear heavy loads during machining
What are the Applications of CNC Machining Tool Steel?
The worthy applications of CNC machining tool steel are given as under:
Arbors
Die Banking
Gages
Cold trimming
Cold swaging
Embossing
Chipper knives
Coining
Blanking
Tool Steel Vs. Stainless Steel, How to Select for My Machined Parts?
Among tool steel and stainless steel, you can choose the suitable material for machined parts by keeping the following points in your mind:
Compared to tool steel, stainless steel is non-corrosive and rust-resistant material.
It’s pretty easy to bend and mold in the desired shapes
It can be used to make a wide variety of CNC machined products
Stainless steel comes with high machining ability
Tool Steel Vs. Alloy Steel, How to Select for My Machined Parts?
You can choose the right material for your machined parts between tool steel vs. alloy steel by following the given considerations:
Compared to alloy steel, tool steel is perfect for manufacturing delicate tools.
It can withstand extreme machining conditions.
Tool steel can easily be incorporated with the machining dies
It offers faster-machining acceleration than the alloy steel
Tool Steel Vs. Mild Steel, How to Select for My Machined Parts?
You can select the right material for your machined parts between tool steel and mild steel by noting the following points:
In comparison to tool steel, mild steel provides moderate toughness during machining.
It can easily be machined into different shapes.
Mild steel is also easy to weld during the CNC machining
Does DEK Offer CNC Machining Tool Steel Services?
Yes, you can contact DEK to get the highest quality of CNC machining tool steel services.
They provide affordable services for CNC machining tool steel services for both large and small batch production.
They also don’t compromise on the quality of the materials used in producing the tools through CNC machining tool steel.
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We always insist on high quality and cost-effective products, contact us today to get an accurate quotation.
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