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Precision Surface Grinding Service
We provide quick quotations; you can order as many as you want or just one piece. From design through prototyping to extensive production, we can accommodate all your needs.
introduction
Surface Grinding Services:Low Cost. Speed. Accuracy
Precision surface grinding services are tailored to the most challenging projects. We grind high-tolerance components to achieve flawless surface finishes at an affordable price.
DEK’s expert team monitors and ensures that the final product meets specified dimensions and surface finish requirements. We usually use surface grinding in manufacturing and toolmaking to produce flat surfaces with tight tolerances. Periodic wheel dressing maintains the grinding wheel's effectiveness.
Surface grinding machines include horizontal spindle and vertical spindle types. Horizontal grinders have a rotating wheel moving linearly, while vertical grinders mount the wheel vertically. Rotary tables and cylindrical grinders handle large, irregular surfaces. Creep feed grinders allow deep cuts for precision.
Error-free rate achieved through the use of automated inspection equipment. DEK is equipped with cutting-edge machines to address all your project requirements.
Our Highlights
Low Cost
We offer cost-effective solutions to your surface grinding needs, minimizing waste and energy use. Automated machinery cuts labor costs while our expert engineers make smart decisions.
Swift Speed
DEK simplifies production from design to delivery. Wide services, on-demand production, quick turnaround—get parts in 1-2 weeks hassle-free.
High Accuracy
DEK achieves top surface grinding accuracy with error-free precision, removing imperfections. High-tolerance CNC grinding ensures precise measurements and perfect finishes for materials.
Materials
A wide variety of materials to choose from
Surface Finishing
Various Surface Finishes
Anodizing
Anodizing is an electrochemical process that enhances metals' corrosion resistance, durability, and appearance, particularly aluminum.
Black Oxide
Get functional and aesthetic benefits in one with Black Oxide surface finishing. It's a matte black finish that also adds protection to metals, reducing corrosion and wear over time.
DLC Coating
The low friction coefficient of DLC coatings reduces resistance between surfaces, providing durability to components like tools and mechanical parts.
Testimonials
TECHNOLOGY OVERVIEW
Understanding Surface Grinding
What is Surface Grinding and how does it work?
Surface grinding is a precision manufacturing process that shapes and finishes flat surfaces on materials like metal or plastic. In this method, a grinding wheel or abrasive belt, rotating at high speeds, removes small increments of material from a workpiece.
The workpiece is securely mounted on a machine table, and the grinding wheel is moved across its surface to achieve the desired shape and smoothness. Coolant may be used to prevent overheating and flush away debris. The process involves careful control of the grinding wheel's depth, angle, and movement. Regular dressing of the wheel ensures its efficiency.
What are the Advantages of Surface Grinding?
DEK can achieve your desired flatness, parallelism, and squareness specifications by optimizing cutting efficiency with various wheel and material combinations.
Our expertise extends to diverse surface grinding techniques, and we possess the skill to grind any material that falls within our size parameters.
Here are the advantages of surface grinding:
- Achieves high levels of accuracy.
- Provides a smooth surface finish.
- Capable of achieving precise dimensional tolerances.
- Effective for creating flat and even surfaces.
- Improves the alignment of workpieces.
- Applicable to various materials in manufacturing processes.
When do you use Surface Grinding?
Surface grinding is widely used in different industries. In aerospace, it ensures tight tolerances in components like turbine blades. The automotive sector relies on it for precise fits in cylinder heads and transmission parts.
In mold and die making, it is used for accurate and smooth surfaces on molds and dies. Medical device manufacturing uses it for exact dimensions and polished finishes in components like surgical instruments.
Toolrooms apply surface grinding for sharpening cutting tools. It contributes to producing bearings, shafts, and electronic components. The textile industry utilizes it for precision in spindles and gears. Hydraulic and pneumatic components and general machine shop applications benefit from surface grinding for maintaining tight tolerances and optimal functionality.
FAQ
Surface Grinding Buying FAQs
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No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.
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