High Precision, Higher Quality with 5 Axis CNC Machining Services
With essentially infinite possibilities, our 5 axis CNC machining services are unique in their abilities to effectively process your parts. DEK, with its state-of-the-art 5-axis CNC machining equipment and experienced machinists, can achieve high precision machining of parts with incredibly complicated geometries.
We have an arsenal of state-of-the-art 5-axis CNC machinery that allows us to utilize the latest 5-axis technologies for your particular components.
Better Processes, Superior Parts to Make Your Project a Roaring Success
Maximizing our 5-axis CNC machining capabilities leads to highly efficient, cost-effective, and accurate processes that deliver superior results each time.
We achieve superior surface finishes and increased speed with our innovative 5-axis machining, which also speeds up delivery. DEK pride in giving you excellent results by meeting the highest standards.
Precision Machining & Focusing on the Core Processes
DEK leverage the knowledge that leads to precision 5-axis CNC strategies that help to produce high-quality parts on time and within your budget.
Partnering with us gives you cost-effective solutions without sacrificing the quality of your parts and also improves the part delivery times. We enable you to focus on your core business by optimizing the manufacturing process with effective precision 5-axis CNC machining services.
It has high machinability and a good strength-to-weight ratio. Its high thermal and electrical conductivity and natural resistance to corrosion make it a perfect CNC material.
5-axis CNC machining can produce aluminum parts with excellent mechanical properties, accuracy, and repeatability. It’s excellent and suitable for advanced applications.
It offers high tensile strength, temperature, wear, and corrosion resistance. It is a popular material in machining industries due to the potential for good feeds and speeds.
DEK prefers stainless steel because of its high performance in situations where parts may be exposed to the elements for a long period.
It offers excellent electrical and thermal conductivity and high corrosion resistance and toughness. Automotive, aerospace, power, and medical industries make use of copper, especially for these properties.
It is cost-effective and suitable for most electrical applications. It is fairly soft and can be easily alloyed with other metals.
DEK, as a high-end machine shop, has been providing clients with precision 5-axis CNC machining for their titanium parts.
With state-of-the-art equipment and highly skilled machinists, we produce high-quality, dependable titanium parts for nearly every industry. We can achieve tight tolerances of +/-0.001mm for titanium parts with complex and advanced geometries.
DEK uses brass because of its low friction, excellent electrical conductivity, and golden appearance. It is a metal alloy with good machinability and is ideal for applications that require low friction.
The result of machining brass is a part with good engineering properties. Moreover, it is durable, ductile, recyclable, and can withstand high temperatures.
Alloy steel is a great option when it comes to machining parts with high strength, toughness, and fatigue resistance.
It contains other alloying elements in addition to carbon, resulting in improved roughness, hardness, fatigue, and wear resistance. Its impact resistance and higher tensile strength make it perfect for low-stress applications.
ABS is tough, non-toxic, resilient, and allows detailed machining. It is a common thermoplastic known for its low cost and ease of machining. Machined ABS parts offer excellent mechanical properties.
It is a great choice for various prototyping applications. It is great for production-like parts, where mechanical properties and details are important.
POM is also known as Delrin/Acetal, is an engineering thermoplastic that offers high stiffness, high accuracy, and low friction. Its most use is in precision parts machining that requires high stiffness and excellent dimensional stability.
Machining POM requires low cost and can result in parts with good resilience, electrical properties, and insulation.
It is an engineering thermoplastic that is known for its excellent mechanical properties, thermal, chemical, and abrasion resistance.
Using Nylon for 5-axis CNC machining leads to parts with high strength, rigidity, hardness, toughness, and dimensional stability. Two of the most common use cases of Nylon are in medical devices and electronics insulation.
Working with market leaders in the On-demand manufacturing industry, without the busyness and risk.
In-Depth Knowledge
DEK holds a variety of 5-axis CNC equipment and technologies. Our engineering team can recommend the perfect 5-axis CNC machining services based on your budget.
Precision & Flexibility
Our manufacturing facility is optimized that offers minimum material wastage and quick but precise outputs. DEK can achieve tighter tolerance of +/-0.002mm for parts with complex geometries.
One-Stop Service
We have a modern CNC facility with over 100 state-of-the-art 5-axis CNC machines. DEK can accept the most complicated CNC machining parts customization in as fast as two days.
Refund & Redo if Defective
Our in-depth analysis and testing of your parts mean that you always receive perfect parts. However, if any defect is found, we can refund or redo your order.
Expanded Possibilities
DEK delivers nothing but the best for our customers by dedicating itself to mastering the advances in 5-axis CNC machining.
Less Machine Time
Our routine involves working with executives to improve the machining time with state-of-the-art solutions. DEK is big enough to win bids but small enough to provide the attention necessary.
Quality is our top priority
“QUALITY COMES NOT FROM INSPECTION, BUT FROM IMPROVEMENT OF THE PRODUCTION PROCESS.”
To DEK, Dr. Deming’s textbook remark is not a theory, but a practice we have been conducting every single day. We work on the principle that quality comes during the process of manufacturing, not after the fact.
We use advanced production technologies and strict control systems to ensure high quality. More importantly, the quality-oriented attitude has been so entrenched in the mind of every single employee.
Through the online form or send an email to austin@dekmake.com directly, and please describe your requirements in detail and attach 2D/3D drawings, then you will get our reply within 6 hours.
Yes! Other suppliers are afraid of precision parts, but we like precision parts very much. This is because we have rich experience in the production of precision mold components, the tolerance we did can reach ±0.001mm, which is impossible for 99.9% of prototype manufacturers.
Definitely! Our predecessor is precision machining shop, and 100% inspection of each part is our daily basic work. We will check the size, tolerance, color, and other details before leaving the factory. If you need an inspection report, we will send it with goods together.
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It's our honor to be their best partner
"When it comes to quality and reliability, DEK is at the top of their game. I always trusted DEK to deliver parts on time and within tolerance. Their customer service is brilliant, and they're quick to reply to inquiries and keep you well informed throughout the whole machining process."
Leslie Blake
"DEK always understands my constraints and works with me closely to get my parts to a higher standard than I expected. Over the years, DEK has been able to take on from simplest to the most complicated of jobs with ease."
Stuart Ross
Are you looking for more information or want to get an accurate quotation?
If you need a professional business partner to provide you high quality, cost-effective, timely, and risk-free manufacturing services, we are the first step towards success.
5 Axis CNC Machining Services – The Comprehensive FAQ Article
5-axis CNC machining is an advanced manufacturing technique with the ability to process your parts in five different axes simultaneously.
It offers two rotatory and three linear axes to process parts with complex geometries.
In this FAQ article, you will learn how it helps you work on tighter tolerances to process parts featuring complex geometries.
Table of Contents
What is 5-Axis CNC Machining?
5-axis CNC machining is well-known in the modern part manufacturing world because of its incredible advantages and ability to achieve precision.
It is an extremely productive manufacturing technique that helps to machine complex parts rapidly.
It is a great approach to produce parts with complex geometries.
5-axis CNC machining features high technology that also makes it a bit expensive and difficult to operate.
Most importantly, it enables the manufacturers to machine extremely intricate parts, and that makes it perfect for the aerospace industry.
5-axis machining comes in the following variants:
5-axis indexed CNC milling
Continuous 5-axis CNC milling
Mill-turning centers with live tooling
These advanced systems are lathes or milling machines that are enhanced with additional degrees of freedom.
Indexed 5-axis CNC milling
It is also known as 3_2 CNC milling machines, and they eliminate the need for manual repositioning of the workpiece.
These machines handle the parts perfectly and can machine them at higher accuracy in regards to any other CNC technology.
Continuous 5-axis CNC milling
The machine architecture of these systems is similar to the indexed 5-axis CNC milling machines.
During all the machining operations, it allows the movement of all five axes at the same time.
Mill-turning CNC centers
CNC lathe machines equipped with CNC milling tools together make a perfect system that offers high productivity and geometric flexibility and is known as mill-tuning CNC centers.
Additionally, 5-axis CNC machining makes it possible to machine parts featuring ‘organic’ geometries.
What are the Benefits of 5-Axis CNC?
5-axis CNC machining with an effective manufacturing process offers infinite possibilities.
The use of 5-axis technology raises the limit on the types of part geometries that can be machined.
Producing highly complex parts in a single setup is the primary benefit of this advanced machining technology.
5-axis CNC machining redefines your overall capabilities and unbridles the imaginations of your engineers.
It helps in the cost-effective manufacturing of your parts and offers the following advantages:
Complex Designs: Its ability to machine parts with complex shapes and designs enables it to machine the parts in a single process by eliminating the need to create complex fixtures.
Rotational Accuracy: 5-axis CNC enables you to achieve superior quality by allowing you to machine multiple and complex shapes in a single setup without losing precision to maintain quality and performance.
Minimized Setup: Sometimes, parts that require machining on several faces need multiple machining setups. 5-axis CNC technology completes the job in a single setup in a cost-effective manner.
Fast Material Removal: 5-axis CNC machining is rapid allows for low cycle times that also save costs.
Better Surface Finishes: 5-axis CNC technology eliminates the vibrations at extremely high cutting speeds that help achieve a better surface finish, leading to longer lead times.
There are also some secondary advantages of 5-axis CNC machining, including:
Ability to produce more complex shapes
Reduce re-fixturing
Reduced labor cost-per-part
Feature-to-feature accuracy
Faster cutting speeds
Increased opportunities in major markets
The use of 5-axis CNC machining services leads to increased productivity. Many technologically-enhanced industries admire its ability to use shorter cutting tools for higher cutting speeds.
What is the Difference Between 5-Axis and 3+2 Axis Machining?
In general, 5-axis machining helps you achieve tighter tolerances of parts featuring complex geometries.
While 3+2 axis machining allows you to hold fewer complex parts in certain positions, it allows better access to features.
5-axis machining features a continuous adjustment of the cutting tool along all its axes.
In this way, it can maintain a top optimal perpendicular to the workpiece.
On the other hand, 3+2 axis machining works on the same principle as 3-axis machining with the addition of a cutting tool locked at an angle determined by the two additional axes (rotational axes).
The primary advantage of 5-axis and 3+2 axis machining is speed.
However, it is possible to produce the same results with both machining techniques. 3+2 axis machining can be achieved by adding a tilt-rotary trunnion or a rotary table to a vertical machine.
The workpiece remains stationary in 3+2 axis machining and allows its processing from all sides.
With 5-axis CNC machining, the tool and the part both remain in a constant motion to maintain a continuous contact that leads to precision machining of your parts.
What are the Strategies of 5-Axis CNC Machining?
The applications and advanced processes of 5-axis CNC machining are on the rise as technology changes.
The right manufacturer can choose the right machining strategy to fulfill your expectations and select the right CNC technology to deliver the best results.
The following are some of the strategies to get the most from 5-axis CNC machining:
Collect information
It’s essential to understand the advantages of both 5-axis and 3-axis machining to get the right technology for your parts machining.
Studying the part design can give you precise knowledge about the accuracy, precision, and technology required to process your order in a cost-effective way.
Creative workholding
The optimized machining facility with optimized equipment can eliminates setups and reduce handling and can leads to higher productivity without compromising on time, cost, and your part’s quality.
Simulation software
Before sending your parts to a CAD system, it’s essential to run simulation software to avoid collisions. Sometimes, it’s hard to visualize the collision points when working on a 5-axis CNC machine.
Moreover, the simulation software allows you to precisely monitor the length and interference of the tool and the size of your parts.
Tooling
5-axis CNC machining tools can serve high-speed applications and leads to perfect part machining without requiring any use of manual force.
Run kinetics
Run kinetics can help you improve your part’s accuracy.
It’s always recommended by the professionals to run the kinetics in order to understand the part’s processing and improving it to achieve precision.
What Materials Can be Machined in 5-Axis CNC?
When it comes to materials, 5-axis CNC is more capable than any other traditional machining technique.
It supports all standard and non-standard materials with regards to correct speeds and feeds, along with the proper tooling.
Like every other manufacturing technology, 5-axis CNC also has some size and thickness limitations of some materials.
With a vast library of options for materials, techniques, and customizations, 5-axis CNC machining successfully machine parts for many crucial industries and revolutionized them.
The following are some of the primary materials that can be machined in 5-axis CNC:
Stainless steel
High Purity Aluminum
Copper
Brass
Titanium alloy
Inconel
ABS
Acrylic
Nylon
5-axis CNC machining ability to cut down setup time enables it to speed up the manufacturing process of your parts.
Moreover, it permits the designers to consider complex designs and superior materials that were previously impossible or uneconomical to produce.
What are the Applications of 5-Axis CNC Machining?
5-axis CNC machining is ideal for a vast library of applications thanks to its faster drilling, reduced labor, higher cutting speeds, and better surface finish.
It benefits from employing five axes simultaneously and becomes incredibly versatile.
The reason behind the incredible success of 5-axis CNC machining is its enhanced capabilities and applications that are more diverse than any typical 3-axis machining.
5-axis CNC machining can be extremely productive, and manufacturers can take benefit from its freedom of movement to serve many major industries.
Aerospace industry
The limited amount of re-fixturing required by 5-axis CNC machining is one of the reasons why it’s ideal for the aerospace industry. It is the perfect manufacturing technique that handles the complexity of typical aerospace components.
Automotive industry
It’s characterized by high production volumes with a critical consistency. The automotive industry became an ideal application of 5-axis machining due to its fast techniques and advance, highly accurate tooling.
Medical industry
The parts related to this industry have extremely stringent requirements. 5-axis CNC machining is required to machine implants, medical impellers, and CT scanner components.
Energy industry
It’s the backbone of all other industries, and it encompasses many different technologies. It requires a machining system that can reliably produce advanced components that feature complex geometries, and 5-axis CNC machining is ideal for this fulfilling this purpose.
Industrial sector
It includes many other industries, including:
Manufacturing of consumer products
Mining
Construction
Marine & Oil/Gas engineering
Ministry of defense
At least for now, no other manufacturing technology is capable of matching the pace and flexibility of 5-axis CNC machining.
What are the Features of 5-Axis CNC?
5-axis CNC machining has featured high efficiency and precision.
It’s a high-tech method with the ability to process parts with complex shapes by maintaining the optimal cutting and improving the cutting conditions.
The following are some features of 5-axis CNC that help to reduce the processing time, improve machining precision, and to achieve high production efficiency.
Optimal tool paths
A quality CAD system is critical for 5-axis machining. It determines and approximates the required tool path with a sequence of points.
Simplified programming
The following features of 5-axis CNC machining allow you to make the part’s programming independent and eliminate any complex math from post-processes:
Workpiece setting error compensation
Tool center point
Advanced algorithms
5-axis CNC machining features like AI contour control and smooth tolerance control help enhance the advanced real-time spline look ahead algorithms.
It helps to produce more accurate parts with a better surface finish in a shorter cycle time.
Process specific profiles
It is an easy setting function of 5-axis CNC machining. It allows us to define process-specific dynamic profiles for the tool path.
Doing so can lead to the optimal performance profile of the machine for roughing, general, or finish processes.
These features are critical to optimizing the 5-axis machining performance.
These machines with the latest technology and enhanced functionality can significantly reduce overall part manufacturing time and lead to a more efficient machining process.
What are the Types of 5-Axis CNC Machining?
5-axis CNC machining offers the strongest cutting ability in its class.
There are different types of center designs of 5-axis CNC machining, including:
Simultaneous 5-axis machining with tilting/swivel spindle
5-axis machining centers with rotary and trunnion table
5-face machining with single/multi-axis head
Moreover, several configurations and types of 5-axis CNC machining help meeting the requirements of advanced industries, including:
Head/Head
In this type of CNC machining, the rotary axes of the 5-axis machine are situated in the head.
It keeps the workpiece in place through a fixed table. However, it offers limited movements in the rotary axes and tilt, resulting from its design.
Table/Head
In this type of machining, the two rotary axes of 5-axis machines are simultaneously located in the machine’s table and head.
The rotary shaft that is located on the table has no range limitations. However, the revolving axis in the machine’s head has a restricted range.
Table/Table
In this type of 5-axis CNC machining, two rotary axes are located inside the table. Both axes have a restricted range and scope in the revolving axis.
What is the Difference Between 5-Axis and 5-Sided CNC Machining?
5-axis CNC machining is a lot different from 5-sided machining.
However, it is possible for people to mistaken 5-axis machining for 5-sided machining.
The primary difference between both is that the 5-axis machining has five axes of x, y, z, a, and b (or c). The x, y, z, and a, c axes form a 5-axis linkage machining.
It can process five sides but cannot do special machining like oblique holes or cutting bevels.
What are the Limitations of the 5-Axis CNC?
While the 5-axis CNC machining is excellent in terms of speed, precision, and accuracy, it also has some limitations.
In the manufacturing and production industry, 5-axis machining has great importance and many advantages.
The primary technical requirements for CNC machines are the following, and 5-axis CNC machining fulfills each one:
Multi-axis
High speed
Good rigidity
High power
But it also limits us in the following ways:
The cost is too high
Complex and difficult programming
High technical requirements
Tooling solutions are expensive
However, it is extremely complicated when it comes to designing and machining parts with complex geometries.
How 5-Axis CNC Machining Maintains Optimal Cutting?
In order to maintain the optimum cutting conditions in 5-axis CNC machining, it’s important to rotate the table.
Moreover, handling irregular parts in the best cutting conditions also requires multiple times rotation of the table in different directions.
By avoiding the centerline speed of the ball cutter, it can be seen that the 5-axis CNC machining can achieve better surface quality.
How 5-Axis Machining Reduces Processing Time?
Compared to any other advanced machining technique, 5-axis CNC helps to reduce the processing time of parts.
Because of its incredible features and single setup, it manages to machine parts faster and effectively.
Increasing machining efficiency leads to reduced processing time that accelerates your end products to the market faster.
The cutter plays an important part in reducing the processing time by maintaining a vertical condition of the complex mold procession surface in 5-axis CNC machining.
The principles of 5-axis machining also help eliminate the rib-like lines cause by the ball cutter due to side milling with an angled surface.
This reduces the manual work that needs to clean the mold surface and makes the surface quality of the mold more ideal.
How 5-Axis CNC Improves Machining Precision?
The 5-axis CNC machining requirement of minimal setups increases its accuracy and machining precision.
It helps to increase the longevity of a particular tool that indirectly affects the cost of your parts machining.
Many times, the problem of repositioning the part at a complex angle inaccuracy has been solved through 5-axis CNC machining technology.
Utilizing it not only reduces the machining time but also improves the machining tolerance.
In this way, it enables us to process complex parts, such as taper machining, drilling, cavity crypts for complex surfaces, etc.
How 5-Axis CNC Helps Achieving Quality Surface Finishing for My Complex Parts?
The configuration of 5-axis CNC machining helps create the part’s surfaces with a quality finish.
Due to the fact that parts are held very close to the cutting tools in 5-axis CBC machining, it leads to a quality surface finish by eliminating the vibration due to part processing.
The extra movements in this configuration give room for manufacturing angles and arcs that also help cut the intricate shapes.
How 5-Axis CNC Machining Helps Improve My Business Productivity?
By reducing the auxiliary and machining time of the parts, 5-axis CNC machining increases your business productivity.
Its powerful large cutting capacity is the reason behind its large feeds range and spindle speed.
In the era of high-speed machining, 5-axis CNC holds a special place.
The incredible positioning and rapid movement of 5-axis CNC machining led to reduced turnaround time and improved production efficiency and machining precision.
What Parts Can 5-Axis CNC Machine?
5-axis CNC machining helps you unlock the complexity and precision for all your machining needs.
It enables you by offering precision machining for complex and time-sensitive parts with unparalleled flexibility and speed.
It is widely used in the automotive industry in the prototyping and production of components, including:
Engine housing
Engine covers
Valves
Inspection jigs
Light guides
Moreover, its ability to perfectly handling part’s complexity is the reason behind its use in the aerospace industry.
Aircraft components like the following that features intricate geometries require 5-axis CNC machining:
Bulkheads
Fuselage sections
Landing gear components
Surgical tools are frequently fabricated with 5-axis CNC machining because of their high level of precision and large quantities requirement.
Medical tools that require 5-axis machining are the following:
Scalpels
Forceps
Cutters
Spacers
Clamps
Surgical scissors
5-axis CNC machining is also employed by governments for military projects o machine complex parts, including:
Turbine blades
Submarine parts
Engine parts
Sensors
Weapons
The efficiency and deftness of 5-axis machining enable the fabrication of heat sinks and essential parts for consumer electronic devices such as digital cameras and laptops.
It is also useful to cut deep mold cavities with minimal shatter and maximum precision.
What is the Difference Between 5-Axis CNC Machining and 3D Printing?
It’s a hot topic in the manufacturing world right now, especially because of the incredible advantages these both part manufacturing techniques have to offer.
Both of these manufacturing techniques are compatible with a wide variety of materials, including both metals and plastics.
The drawback of 3D printing is that it is more focused on plastics.
Most importantly, 5-axis CNC machining offers more accuracy by achieving tolerances of +/-0.01mm.
However, both have size limitations and geometric complexity, but 5-axis CNC machining is considered fast and cost-effective.
How Does 5-Axis CNC Machining Works?
The best way to understand how 5-axis CNC machining works is to focus on is its features and linear motion capabilities.
In regards to 3-axis machining, it has two additional axes that offer rotary motion.
All axes (three linear axes and two rotary axes) of 5-axis CNC machines enable the cutting tool to access the parts from all angles.
5-axis CNC machining offers enhanced flexibility and efficiency to machining processes with fewer setups required.
Moreover, it is more efficient by offering you the ability to process your complete orders in a single run.
Why Choose 5-Axis CNC Over Other Machining Techniques?
The ability of 5-axis CNC machining to machine incredibly complex parts in a fraction of the time helps it conquered the manufacturing world.
This precision engineering process increases your business productivity by machining parts in a single setup that leads to reduced lead time.
Moreover, it produces precision results by offering a superior level of accuracy.
5-axis CNC machining is popular for industries where quality and part performance is critical.
It acts as an industrial-leading precision engineering process by maintaining the optimum cutting position.
What are the Advanced 5-Axis CNC Technologies?
5-axis CNC machines are equipped with a multifaceted machining center and gantry processing center that helps them meet your dynamic requirements in extremely versatile manners.
Industries where machining requirements are complex, require 5-axis CNC machining services.
It replaced the traditional milling machines and cutting tools by performing tasks accurately by maintaining precision.
The technologically-enhanced electro spindles define the creative technology behind 5-axis CNC machines.
5-axis CNC machines are manufactured to high tolerances that allow manufacturers to process different materials like resin, compound, aluminum, and many others to be machined.
Why Choose DEK?
At DEK, our state-of-the-art 5-axis CNC equipment offers a wide variety of capabilities.
Perform machining quickly and accurately shortens cycle times and improves the quality of the machined surface.
Our extensive knowledge enables you to benefit from our commitments to risk management, safety and quality standards, and industry regulations.
Our 10+ years of experience and skilled staff design and develop parts as well as machine them.
We pay attention to aspects of efficiency, safety, and situational durability when machining your parts.
In order to discuss our precision engineering capabilities and your project plans, you can get in touch with us.
Our friendly and highly experienced staff will be more than happy to assist you.
Get a quick quote
We always insist on high quality and cost-effective products, contact us today to get an accurate quotation.
