The Best Metal 3D Printing Services Supplier - DEK

What is Metal 3D Printing?

Metal 3D printing is a process that creates metal layers through different processes such as sintering, welding, and melting.

Typically, metal printing is a wide term used for many technologies that follow similar methods.

Moreover, the technique is beneficial for producing highly complex parts with ease and high efficiency.

Furthermore, the technique is considered more accurate, less time-consuming, and cheaper than traditional manufacturing methods.

The majority of metal 3D printing processes involve using metal powder to produce unique features and designs.

Technically, the method uses high power energy to fuse the metal powder into metallic parts.

Various common types of metal 3D printing services are as follows:

• Powder Bed Fusion
• Selective Laser Melting (SLM)
• Electron Beam Melting (EBM)
• Direct Energy Deposition
• Binder Jetting
• Bound Powder Extrusion

What Are The Advantages Of Metal 3D Printing?

The 3D printing metal is beneficial in the following aspects:

Low Cost

The utilization metal 3D printing services offers the minimum waste material during the production of various products.

Moreover, the raw metal is added in layers and then solidified in this additive manufacturing process. Therefore, the metal is only added to an area where it is needed.

Thus, it decreases the waste material amount, resulting in the low cost of the entire production.

Exploring New Dimension

Metal 3D printing technology has enabled manufacturers to explore new production dimensions and look at the design innovatively.

Subsequently, the technique offers the production of those elements whose casting wasn’t possible previously.

Quickest Transition

The major advantage of using metal 3D printing technology is it has reduced the lead times and provides the quick transition of products from raw materials.

It is because no specific equipment or tooling is required to manufacture metal 3D printed parts.

What are the Disadvantages of Metal 3D Printing?

The disadvantages of metal 3D printing are stated as follows:

• The raw material,i.e., powdered metal, is much more expensive than traditional raw materials used in other methods.
• For the manufacturing of regular products, it takes longer than usual.
• The printers used for this technique are relatively expensive.
• Sometimes, the product needs to be passed through post-processing processes and surface finishes for polished finishes.
• Usually, the precision and tolerance of metal 3D parts are lesser than the CNC machined parts.
• Occasionally, the metal 3D printed products require additional heat application to reduce internal stress.
• Designing with 3D metal printed products is comparatively more complex than standard methods and can only be done efficiently by experts.
• It is almost impossible to manufacture complex parts with 3D metal printing.

What Materials Can be Used in Metal 3D Printing?

The materials that can be used in metal 3D printing are described as follows:

Aluminum (ALSI10MG)

This alloy is a fine powder and is a strong aluminum alloy with strong thermal and mechanical properties. It is lightweight and flexible towards various post-processing options.

Generally, the alloy is used in the manufacturing of different aerospace and automotive parts. It is also an ideal pick for household products, ducts, and engine parts.

Stainless Steel (316L)

The grade 316L of stainless steel is the second most common austenitic steel, typically alloyed with chromium, iron, nickel, and molybdenum.

Usually, it is used in petrochemicals and chemical industries, pharmaceutical and medical equipment, and marine and architectural applications.

Tool Steel (1.2709)

Tool steel 1.2709 is popular for its extra efficient strength tooling capacity and is flexible against heat treatments.

Typically, the material is used for extrusion tools, die-casting tools for zinc and aluminum alloys.

Titanium Alloy (Tc4)

Tc4 is a grade 5 titanium alloy with strong corrosion resistance and high strength. It is broadly used in applications with low density, including the aerospace industry and biochemical applications.

Are Metal 3D Printed Parts Strong?

Metal 3D printed parts are strong to create complex designs and internal structures in one piece.

Currently, many industries are switching to metal 3D printing technology to obtain highly efficient metal printed parts in less time and less labour.

Moreover, additive manufacturing of metals has privileged the engineers to produce prototypes quickly from the same metal components.

This technique offers a wide range of strong parts in various industries, including aerospace, with less wastage and low cost.

If you are looking for strong 3D metal printed parts suppliers, contact the most trusted suppliers worldwide like DEK.

For years, we have been known for producing high performance, and strong metal 3D printed parts across the sphere.

Is Metal 3D Printing Ideal for Mass Production?

Metal 3D printing is ideal for mass production in some aspects. However, some industries still prefer using traditional procedures to obtain certain products.

Moreover, the biggest advantage of using metal 3D printing is that it can offer almost all kinds of complex designs and shapes to the table.

The majority of the brands are shifting to metal 3D printing technology to ensure the mass production of various parts.

Typically, SLM technology has made the metal 3D printing service more cost-effective and modern for obtaining high-end metal parts.

Mostly, the automakers are using this technique to prototype the engine parts rapidly.

Since all the parts are effectively generated using metal powders, it is possible to utilize metal 3D printing technology for mass production as it can produce all parts at once.

What are Metal 3D Printing Applications?

Metal 3D printing applications are stated as follows:

Innovative Designs

Nowadays, from skateboards to injectors, all the products are digitally designed through metal 3D printing technology.

Moreover, engineers use this technology to design support structures of aircraft or robotic arms with the help of computer software.

These 3D printed metal parts are produced less time, reduce waste material, and lower price than the parts manufactured from traditional methods.

Driving Creativity

Dozens of metal alloys and high performance are available for metal 3D printing to produce lightweight and biocompatible objects.

Furthermore, numerous metal sellers produce different metals for additive manufacturing processes, resulting in many creative products.

Speciality Parts

The 3D metal printing has the power to produce everything-from bicycle frames to robotic parts; there’s nothing it cannot produce with high efficiency.

Moreover, 3D metal printing is an effective solution to undergo additional processes such as assembly or welding.

CNC Machining vs Metal 3D Printing, Which is Better for Metal Parts Production?

Among CNC machining and metal 3D printing, both are better according to their respective conditions.

The major difference between both the techniques is metal 3D printing is an additive manufacturing technique while CNC machining is a subtractive method.

Furthermore, metal 3D printing involves the layering of raw materials using a laser source.

On the other hand, CNC machining requires the cutting and trimming of a material (usually a block) to transform it into the desired shape.

Mainly, 3D metal printing offers the freedom of applications, shapes, and high accuracy and cuts products’ prices.

On the contrary, CNC machining provides exceptional dimensional accuracy and is compatible with many materials like wood, plastics, metals.

Metal 3D Printing vs Die-Casting, Which is Better for Metal Parts Production?

Metal 3D printing and die-casting are important techniques used for metal parts production.

The 3D printing metal technique is a modern and new technique introduced in the 1980s, while die-casting is a relatively older technique developed in the 19^th century.

Typically, the metal 3D printing technique offers engineers the leverage to experiment with new designs and complex geometries.

While die-casting encompasses different processes like semi-solid metal casting and squeeze casting to produce infinite designs for industries.

For the production of intricate internal cuts and features in low volumes, 3D metal printing is the right choice.

On the contrary, large scale and high-speed productions are the quality of die-casting techniques.

Metal 3D Printing vs Metal Injection Molding, Which is Better for Metal Parts Production?

In comparison with metal 3D printing and metal injection molding, the results of metal 3D printing are unbeatable.

Generally, metal 3D printing transforms the metal powders under the influence of an energy source to produce products.

While, in metal injection moulding, the powdered metal is combined with wax binders and thermoplastic materials, then granulated in pellets.

The metal 3D printed parts are commonly used in turbine blades, medical equipment, power generators, and jet engines.

On the other hand, metal injection moulded parts are widely used in eyeglasses components, precise medical devices, and laptop hinges.

What are the Advantages of Metal 3D Printing in China?

The advantages of metal 3D printing in China are briefly described as follows:

• The major advantage of 3D metal printing technology is that it generates the minimum waste, hence saving resources for the country.
• Typically, the 3D metal printing process involves using recycled products which is beneficial in environmental aspects.
• Moreover, the consumers can fix the existing parts with spare parts, which helps circulate the country’s economy.

How to Find the Best Metal 3D Printing Services in China?

To find the best metal 3D printing services in China, it is important to look for trustworthy and reliable suppliers.

Amongst all, DEK is the leading metal 3D printing services provider across China due to the production of high performance and cost-effective products.

For the past years, our company has earned the trust of more than 2300 consumers worldwide.

With the continuous investment in modern machines and the latest technologies, our company is providing high-quality products in various industrial sectors around the globe.

Does DEK Offer Metal 3D Printing Services?

DEK offers metal 3D printing services with the help of different equipment available in the industry to ensure you get precise and accurate 3D metal parts.

Moreover, the constant training sessions have enabled our company to gather enthusiasts and skilled professionals who deliver the best products each time.

DEK offers a wide range of additive manufacturing services to produce high-performance metal products from different metals.

How to Order?

To order from DEK, fill the form on the website and select the material you require for your final product or choose from the wide range of materials the company provides.

The next step is to mention the size requirements and design details like what kind of product you need and how you want it to be manufactured.

Lastly, send this form to our service representatives, and our team will contact you within six hours.