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Custom Aluminum Extrusion Service

DEK offers the highest quality low-volume custom aluminum extrusion services to meet your specific application. We take great care in manufacturing extruded aluminum parts that are dimensionally accurate, structurally durable and consistent in performance. In addition, we offer a wide variety of finish options, including anodizing, bead blasting, painting or powder coating, with strict quality control and short lead time.

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Aluminum Extrusions Service

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Aluminum Extrusion Services for Quality Extruded Parts 

Aluminum Extrusion

DEK can produce any aluminum extrusion or plastic extrusion part you need, both in terms of quality and delivery, and we will meet the needs of your project.

From round bars and tubes to square bars and tubes, we can help you produce standard profiles in a variety of sizes and shapes. Or our expert technicians can assist in the design and fabrication of the custom aluminum extrusion profiles you need, with custom tooling sourcing based on the desired cross-section.

Our standard extrusion profiles include: T-Slot, aluminum angles, T-Bars, H-Bars, Z-Bars, F-shape, L-shape, C-shape, J-shape, I-Beams, U-Channels, hat channels, rectangular tubes, round tubes and pipe.

We make high quality aluminum extrusions using direct or indirect extrusion techniques. In addition, DEK offers a variety of finishing options, such as anodizing, painting, or powder coating, to improve the appearance and functionality of the extrusion part, and we manufacture high quality aluminum extrusion parts that are lightweight, corrosion-resistant, and thermally and electrically conductive.

  • Get a Quote within 6 hours
  • ISO 9001:2015 Certified
  • Fast Turnaround
  • Dimensional Accuracy
  • Durable and Stable Construction
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Materials

Material Types for Aluminum Extrusion

DEK uses different grades of aluminum to meet the needs of a variety of applications, including the automotive, aerospace, chemical, electronics and medical industries. These alloys offer excellent strength, corrosion resistance, formability and more.

Alloy 1100
Alloy 2024
Alloy 6061
Alloy 6063
Alloy 7075
Alloy 1100

Aluminum 1100 is the most common grade and highest mechanical strength in the 1000 series and consists of pure commercial aluminum (containing at least 99.0% aluminum). It has good electrical and thermal conductivity, making it suitable for heat sinks and heat exchange equipment.

Its excellent forming properties make it suitable for cold working processes such as stretching, bending, spinning, stamping and roll forming. Aluminum 1100 is suitable for use in a wide range of lightweight structures, especially where strength is not required, and it is highly corrosion-resistant, resisting oxidation in a wide range of environments.

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Alloy 1100
Alloy 2024

The primary alloying element of Aluminum 2024 is copper, usually containing 4.4% to 5.0% copper, and small amounts of manganese, silicon, magnesium, and zinc, making it one of the most widely known high-strength aluminum alloys.

The 2000 series are heat-treatable aluminum grades that are high-performance, high-strength alloys. Aluminum 2024 also has good fracture resistance and low fracture crack extension, making it ideal for heavy-duty applications that are subjected to prolonged stress. As such, it is suitable for structural components in aircraft, aerospace and automotive applications.

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Alloy 2024
Alloy 6061

Aluminum 6061 is the most versatile of the heat-treatable aluminum alloys, with excellent formability (using bending, deep-drawing, and stamping), good corrosion resistance, and the ability to be welded using any method, including electric arc welding.

The alloying elements of 6061 make it resistant to corrosion and stress cracking, and it is weldable and easy to form. Aluminum 6061 is used to produce all forms of aluminum structural shapes, including angles, beams, channels, I-beams, T-shapes, as well as radius and tapered corners. 6061 aluminum has excellent toughness, corrosion resistance, and weldability, making it well suited for automotive, marine, aerospace, and electronic components.

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Alloy 6061(1)
Alloy 6063

Aluminum 6063 has high tensile strength, good corrosion resistance and excellent finish qualities for aluminum profiles. It produces smooth surfaces when formed into complex shapes and has good weldability and excellent workability and is suitable for anodizing.

Alloy 6063 is heat treatable, cost-effective, has a finer grain than 6061 and has an excellent surface finish. Due to its extensive use in railings, door frames, window frames and roofing. Aluminum 6063 is also known as architectural aluminum. The use of alloy 6063 for aluminum extrusion makes it the clear choice for architectural aluminum trim and profiles.

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Alloy 6063(1)
Alloy 7075

Aluminum 7075 is a high-performance alloy with one of the highest strengths among aluminum grades. It is harder and has a higher tensile strength than Aluminum 6061. 7075 Aluminum alloy can reach a yield strength of over 500 MPa, much higher than many other aluminum alloys, and can withstand prolonged stress.

Aluminum 7075 is known as an aerospace alloy for its high strength and stress resistance. Also, because of its high strength, good mechanical properties, adaptability to heat treatment and extrusion molding capabilities, Aluminum 7075 has become the preferred material in the aluminum extrusion process and is widely used in aerospace, sports equipment and construction.

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Aluminum 7075
Surface Finishing

Versatile Surface Finishing Options

Our Aluminum Extruded Parts Finishing options provide you with an exceptional experience. We offer a variety of techniques to enhance the appearance and performance of your precision parts.
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Instant & Accurate Quotes

We will thoroughly review each drawing and provide accurate quotes.
CNC Machining Engineers

We don't use online automated quotation tools, because it is very inaccurate. Online quote platforms rely solely on calculations based on cutting amounts and fixed coefficients, they fail to account for actual processing nuances, such as material deformation after heat treatment, tight tolerance requirements, grinding after heat treatment, etc. Consequently, automated price calculations can lead to inaccuracies, ultimately increasing your costs.

But you can rest assured at DEK!

Our quotations are both cost-effective and accurate because we have a team of professional mechanical engineers who meticulously review each drawing. These engineers boast over 10 years of experience and possess deep expertise in programming, machine operation, post-processing, material properties, and more. Ensure you will get accurate quotes within 6 hours.

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PRODUCTION CAPACITY

Production Capacity Guarantee

With perfect production and quality process, you can place your order with confidence.

Excellent Supplier

If you need large quantities of custom aluminum and plastic extrusions, it's best to contact the extrusion company directly. However, they usually don't handle small-volume projects unless you are a VIP customer.

At DEK, we work with reliable partners to provide small-volume aluminum and plastic extrusion services, and we value the quality and delivery time of your project to ensure that you receive high-quality goods quickly.

Quality Control

We follow a strict quality inspection process, which starts with a thorough inspection of the appearance, including whether the aluminum profile is deformed, surface finish, color and coating; then we use calipers, micrometers to check whether the external dimensions and wall thickness of the extruded parts are within the tolerance range.

Then use hardness tester, CMM, etc. to check the hardness of aluminum extrusions, surface roughness, 3D shapes and features of complex parts to ensure that the final product fully meets your specifications and quality requirements.

Professional Packaging

After wiping the parts, we package the products with rustproof paper, plastic bags and bubble wrap depending on the size and characteristics of the parts. Then after sealing with tape, we label each package so you can quickly identify the contents.

Once the initial packaging is complete, we will pack it into a 5-layer corrugated cardboard box or wooden crate and secure it with pearl cotton or fill it with bubble wrap to prevent damage during transportation. We will also attach a packing slip to the outer box, which not only protects your aluminum extruded parts, but also allows you to easily inspect and identify your shipment.

Global Shipping

We have extensive global transportation experience and have cooperated with many international transportation/express companies to ensure that you can receive the products cheaply and quickly.

When quoting, we will conduct a transportation assessment and give you a plan for you to choose:for small quantities, we will use UPS / DHL / FedEx international express or air transportation, and for large volume and weight, we will recommend you to ship by sea, truck, etc.

Our Advantages

2300+ Engineers Love Work With Us

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Our Ordering Process

Different from the Internet quote platforms, we produce and complete all the details of your parts in our own factory. Each step is professional and reliable, ensuring you can rest assured.
1
Send RFQ

Send RFQ with 2D/3D drawings and detailed requirements via Email or online form.

2
Review & Quote

Our Engineer team will review every drawing carefully and provide an accurate quote within 6 hours.

3
Confirm Order

Confirm the quote, details and delivery schedule, then sign the contract.

4
Production

Arrange production process, start programming and machining.

5
Quality Control

Strict quality control during production and final inspection.

6
Packaging & Shipping

Pack the parts, attach part identification labels, and start shipping.

Send RFQ 222
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Review & Quote
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FAQ

Aluminum Extruded Parts Buying FAQs

We often offer anodized and powder coated finishes, so whether you're looking for functional or aesthetic requirements, we can help you choose the coating that's best for your project.
Whether you come to us with a complete fabrication drawing or just a partial idea, we can work with you to realize your ideal design requirements.
Generally speaking, we have no minimum order quantity limit, you can contact us for more details.
Can be extruded cylinder inner wall smooth, the formation of a complete aluminum sleeve, reduce the friction during extrusion; deformation as full and uniform as possible, reasonable control of temperature, speed and other process parameters; avoid solution treatment temperature is too high or the holding time is too long; the use of porous die extrusion and so on.
The following reasons may cause poor welding: small extrusion coefficient, low extrusion temperature, fast extrusion speed; unclean extrusion raw materials or tools; oiling of molds; improper mold design, insufficient or uneven hydrostatic pressure, unreasonable diversion hole design or oil stains on the surface of the ingot.

Get An Accurate Quote For Your Next Projects

No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.

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TECHNOLOGY OVERVIEW

Knowledge of Aluminum Extrusion

What is Aluminum Extrusion?

Aluminum extrusion molding is placed in the die cavity (or extrusion cylinder) within the aluminum billet to exert strong pressure, forcing the aluminum billet to produce directional plastic deformation, extrusion from the extrusion die hole, so as to obtain the required cross-section shape, size and have certain mechanical properties of the parts or semi-finished plastic processing methods.

Known for their high strength, light weight and superb electrical conductivity, extrusions are an excellent choice for a variety of end-use applications. Examples include heat sinks, frames and housings. Because of the low unit price, they are most cost-effective for small and high volume production.

Advantages of Aluminum Extrusion

Design Flexibility: Allows for intricate shapes and tailored dimensions.

Material Efficiency: Reduces waste and provides a lightweight solution.

Strength and Durability: High strength-to-weight ratio and excellent corrosion resistance.

Precision: High tolerances ensure consistent quality with minimal machining.

Cost-Effectiveness: Economical for large runs and reduces assembly costs.

Conductivity: Good thermal and electrical conductivity.

Aluminum Extrusion Applications

  • Heat sinks for electronics
  • Enclosures for electronics
  • LED lighting profiles
  • Aircraft structural components
  • Home appliances
  • Automotive components
  • Bicycle frames
  • Window and door frames
  • Solar panel fra
  • Conveyor structures
  • Wind turbine components
  • Display racks and retail fixtures
  • Luggage racks and seat racks
  • Medical equipment mounts
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