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Precision Gear Machining Service

We create precise gears with accurately shaped tooth profiles and dimensions—from small consumer products to large industrial machinery. Our precision makes gears operate smoothly, efficiently, and with minimal noise and vibration.

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Gear Machining(1)

introduction

Gear Machining Services for Custom Parts

Gear-Machining-CNC-Milling-Machine

Modern gear machining machines, particularly those with computer numerical control (CNC), can produce gears efficiently and with high throughput, which is important for mass production and cost-effectiveness.

DEK uses advanced CNC (computer numerical control) machines to produce high-precision gears efficiently and consistently. Our latest gear machines allow for tight control over factors like feed rates, spindle speeds, tool geometry, and flexing to achieve the required gear tooth micro geometry. We have in-process gaging and adaptive machining techniques to further improve dimensional accuracy. DEK’s gear machining processes can deliver excellent surface finishes on the gear teeth. We aim to achieve mirror-like surface finishes to reduce friction, wear, and heat generation during operation. We have specialized processes for unique gear geometries (e.g., internal gears, non-circular gears).

Rigid machine tool construction, thermal compensation, and precision workholding fixtures are critical for minimizing errors during CNC gear machining cycles. Automated tool changers, part loading/unloading systems, and integrated deburring also enhance productivity.

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Our Highlights

Precision

We can achieve extremely high levels of accuracy and repeatability in the finished gear geometry.

Versatility

We can produce gears of various sizes and configurations using various materials, such as metals, plastics, or composites.

Flexibility

We can accommodate design changes and modifications easily by making the necessary adjustments to the cutting tools or machine programming.

Materials

Comprehensive Material Options for Gear Machining

Choose from a wide range of materials for Gear machining solutions at DEK.

surface finishing

One-stop Surface Finishing

Experience excellence with our surface finishing options for Gear machining. We offer a variety of techniques to enhance the appearance and performance of your precision components.
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TECHNOLOGY OVERVIEW

More About Gear Machining

What is Gear Machining?

Gear machining refers to the manufacturing techniques used to create precisely shaped teeth on gears. Gears are toothed wheels that mesh together to transmit rotational motion and power between shafts in mechanical systems. The material is removed from a metal or plastic workpiece using various cutting processes to produce gears with the correct tooth profiles and spacing.

Common gear machining methods include hobbing, where a threaded tool progressively cuts the teeth; shaping, which uses a reciprocating tool; milling with a rotating cutter; and grinding to achieve a smooth final surface finish. These processes are often performed on computer-controlled (CNC) machines for high accuracy and efficiency. The choice of machining technique depends on the gear type, size, material, and required precision level.

What are the Advantages of Gear Machining?

  • High precision and accuracy
  • Ability to produce complex gear geometries
  • Ability to produce various gear sizes and types
  • Efficient and cost-effective for mass production
  • Consistent and repeatable results
  • Automated processes with CNC control
  • Tight tolerances and minimal runout achievable
  • Capability for hard machining of hardened gears
  • Reduced manual labor and operator dependency
  • Potential for high material removal rates and productivity

When do you use Gear Machining?

  • Automotive transmissions
  • Aerospace systems
  • Industrial machinery
  • Agricultural equipment
  • Mining equipment
  • Medical devices
  • Semiconductor manufacturing
  • Analytical instruments
  • Photographic equipment
  • Office equipment

Our Ordering Process

Different from the Internet quote platforms, we produce and complete all the details of your parts in our own factory. Each step is professional and reliable, ensuring you can rest assured.
1
Send RFQ

Send RFQ with 2D/3D drawings and detailed requirements via Email or online form.

2
Review & Quote

Our Engineer team will review every drawing carefully and provide an accurate quote within 6 hours.

3
Confirm Order

Confirm the quote, details and delivery schedule, then sign the contract.

4
Production

Arrange production process, start programming and machining.

5
Quality Control

Strict quality control during production and final inspection.

6
Packaging & Shipping

Pack the parts, attach part identification labels, and start shipping.

Send RFQ 222
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Review & Quote
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Confirm Order
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Production
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QC
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Delivery
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FAQ

Gear Machining Buying FAQs

Yes, DEK can absolutely produce prototype and low-volume gear quantities cost-effectively. Our flexible processes allow for efficient one-off and small-batch production runs.
In addition to precision machining, DEK provides a suite of value-added secondary processes, including heat treatment, case carburizing, nitriding, coating applications like black oxide, and more.
DEK's quality management system is certified to ISO 9001.
Yes, DEK has a wide range of capabilities for machining specialized gear forms, such as internal gears, splined components, non-involute profiles, and more. We can also produce customized gear tooth geometry as required.
Absolutely, DEK's machining expertise covers angled gear types like spiral bevel gears, hypoid gears, and all varieties of bevel gearing for various applications.

Get An Accurate Quote For Your Next Projects

No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.

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