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Precision Gear Machining Service
We create precise gears with accurately shaped tooth profiles and dimensions—from small consumer products to large industrial machinery. Our precision makes gears operate smoothly, efficiently, and with minimal noise and vibration.
introduction
Gear Machining Services for Custom Parts
Modern gear machining machines, particularly those with computer numerical control (CNC), can produce gears efficiently and with high throughput, which is important for mass production and cost-effectiveness.
DEK uses advanced CNC (computer numerical control) machines to produce high-precision gears efficiently and consistently. Our latest gear machines allow for tight control over factors like feed rates, spindle speeds, tool geometry, and flexing to achieve the required gear tooth micro geometry. We have in-process gaging and adaptive machining techniques to further improve dimensional accuracy. DEK’s gear machining processes can deliver excellent surface finishes on the gear teeth. We aim to achieve mirror-like surface finishes to reduce friction, wear, and heat generation during operation. We have specialized processes for unique gear geometries (e.g., internal gears, non-circular gears).
Rigid machine tool construction, thermal compensation, and precision workholding fixtures are critical for minimizing errors during CNC gear machining cycles. Automated tool changers, part loading/unloading systems, and integrated deburring also enhance productivity.
Our Highlights
Precision
We can achieve extremely high levels of accuracy and repeatability in the finished gear geometry.
Versatility
We can produce gears of various sizes and configurations using various materials, such as metals, plastics, or composites.
Flexibility
We can accommodate design changes and modifications easily by making the necessary adjustments to the cutting tools or machine programming.
Materials
Comprehensive Material Options for Gear Machining
surface finishing
One-stop Surface Finishing
Anodizing
Anodizing is an electrochemical process that enhances metals' corrosion resistance, durability, and appearance, particularly aluminum.
Bead Blasting
We can effectively remove rust, paint, scale, and other contaminants from various surfaces using bead blasting. Get a uniform and matte finish on surfaces to enhance the aesthetic appeal of […]
PVD Coating
We offer a wide range of decorative finishes with PVD coating, including various colors and aesthetic effects. This process can also make materials more resistant to wear, abrasion, and scratching.
Testimonials
TECHNOLOGY OVERVIEW
More About Gear Machining
What is Gear Machining?
Gear machining refers to the manufacturing techniques used to create precisely shaped teeth on gears. Gears are toothed wheels that mesh together to transmit rotational motion and power between shafts in mechanical systems. The material is removed from a metal or plastic workpiece using various cutting processes to produce gears with the correct tooth profiles and spacing.
Common gear machining methods include hobbing, where a threaded tool progressively cuts the teeth; shaping, which uses a reciprocating tool; milling with a rotating cutter; and grinding to achieve a smooth final surface finish. These processes are often performed on computer-controlled (CNC) machines for high accuracy and efficiency. The choice of machining technique depends on the gear type, size, material, and required precision level.
What are the Advantages of Gear Machining?
- High precision and accuracy
- Ability to produce complex gear geometries
- Ability to produce various gear sizes and types
- Efficient and cost-effective for mass production
- Consistent and repeatable results
- Automated processes with CNC control
- Tight tolerances and minimal runout achievable
- Capability for hard machining of hardened gears
- Reduced manual labor and operator dependency
- Potential for high material removal rates and productivity
When do you use Gear Machining?
- Automotive transmissions
- Aerospace systems
- Industrial machinery
- Agricultural equipment
- Mining equipment
- Medical devices
- Semiconductor manufacturing
- Analytical instruments
- Photographic equipment
- Office equipment
Our Ordering Process
Send RFQ
Send RFQ with 2D/3D drawings and detailed requirements via Email or online form.
Review & Quote
Our Engineer team will review every drawing carefully and provide an accurate quote within 6 hours.
Confirm Order
Confirm the quote, details and delivery schedule, then sign the contract.
Production
Arrange production process, start programming and machining.
Quality Control
Strict quality control during production and final inspection.
Packaging & Shipping
Pack the parts, attach part identification labels, and start shipping.
Send RFQ 222
Review & Quote
Confirm Order
Production
QC
Delivery
FAQ
Gear Machining Buying FAQs
Get An Accurate Quote For Your Next Projects
No matter your project is complicated or simple, no matter is metal or plastic, you will get an accurate quotation within 6 hours.
Get A Quote Today