Precisão Gear Machining Serviço
We create precise gears with accurately shaped tooth profiles and dimensions—from small consumer products to large industrial machinery. Our precision makes gears operate smoothly, efficiently, and with minimal noise and vibration.
Gear Machining Services for Peças personalizadas
Modern gear machining machines, particularly those with computer numerical control (CNC), can produce gears efficiently and with high throughput, which is important for mass production and cost-effectiveness.
DEK uses advanced CNC (computer numerical control) machines to produce high-precision gears efficiently and consistently. Our latest gear machines allow for tight control over factors like feed rates, spindle speeds, tool geometry, and flexing to achieve the required gear tooth micro geometry. We have in-process gaging and adaptive machining techniques to further improve dimensional accuracy. DEK’s gear machining processes can deliver excellent surface finishes on the gear teeth. We aim to achieve mirror-like surface finishes to reduce friction, wear, and heat generation during operation. We have specialized processes for unique gear geometries (e.g., internal gears, non-circular gears).
Rigid machine tool construction, thermal compensation, and precision workholding fixtures are critical for minimizing errors during CNC gear machining cycles. Automated tool changers, part loading/unloading systems, and integrated deburring also enhance productivity.
O nosso Destaques
Precisão
We can achieve extremely high levels of accuracy and repeatability in the finished gear geometry.
Versatilidade
We can produce gears of various sizes and configurations using various materials, such as metals, plastics, or composites.
Flexibilidade
We can accommodate design changes and modifications easily by making the necessary adjustments to the cutting tools or machine programming.
Comprehensive Material Options for Gear Machining
Paragem única Acabamento de superfícies
Anodização
A anodização é um processo eletroquímico que melhora a resistência à corrosão, a durabilidade e o aspeto dos metais, em especial do alumínio.
Jateamento de esferas
Podemos remover eficazmente a ferrugem, a tinta, as incrustações e outros contaminantes de várias superfícies utilizando a decapagem com granalha. Obtenha um acabamento uniforme e mate nas superfícies para melhorar o aspeto estético de [...]
Revestimento PVD
Oferecemos uma vasta gama de acabamentos decorativos com revestimento PVD, incluindo várias cores e efeitos estéticos. Este processo também pode tornar os materiais mais resistentes ao desgaste, à abrasão e aos riscos.
More About Gear Machining
What is Gear Machining?
Gear machining refers to the manufacturing techniques used to create precisely shaped teeth on gears. Gears are toothed wheels that mesh together to transmit rotational motion and power between shafts in mechanical systems. The material is removed from a metal or plastic workpiece using various cutting processes to produce gears with the correct tooth profiles and spacing.
Common gear machining methods include hobbing, where a threaded tool progressively cuts the teeth; shaping, which uses a reciprocating tool; milling with a rotating cutter; and grinding to achieve a smooth final surface finish. These processes are often performed on computer-controlled (CNC) machines for high accuracy and efficiency. The choice of machining technique depends on the gear type, size, material, and required precision level.
What are the Advantages of Gear Machining?
- High precision and accuracy
- Ability to produce complex gear geometries
- Ability to produce various gear sizes and types
- Efficient and cost-effective for mass production
- Consistent and repeatable results
- Automated processes with CNC control
- Tight tolerances and minimal runout achievable
- Capability for hard machining of hardened gears
- Reduced manual labor and operator dependency
- Potential for high material removal rates and productivity
When do you use Gear Machining?
- Automotive transmissions
- Aerospace systems
- Máquinas industriais
- Agricultural equipment
- Mining equipment
- Dispositivos médicos
- Semiconductor manufacturing
- Analytical instruments
- Photographic equipment
- Office equipment
O nosso Processo de encomenda
Enviar RFQ
Enviar RFQ com desenhos 2D/3D e requisitos detalhados por correio eletrónico ou formulário online.
Crítica e cotação
A nossa equipa de engenheiros analisará cuidadosamente cada desenho e fornecerá um orçamento preciso no prazo de 6 horas.
Confirmar a encomenda
Confirme o orçamento, os pormenores e o calendário de entrega e, em seguida, assine o contrato.
Produção
Organizar o processo de produção, iniciar a programação e a maquinagem.
Controlo de qualidade
Controlo de qualidade rigoroso durante a produção e a inspeção final.
Embalagem e expedição
Embale as peças, coloque etiquetas de identificação das peças e inicie a expedição.
Enviar RFQ 222
Crítica e cotação
Confirmar a encomenda
Produção
CQ
Entrega
Gear Machining FAQs sobre a compra
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