Precisione Gear Machining Servizio
We create precise gears with accurately shaped tooth profiles and dimensions—from small consumer products to large industrial machinery. Our precision makes gears operate smoothly, efficiently, and with minimal noise and vibration.
Gear Machining Services for Parti personalizzate
Modern gear machining machines, particularly those with computer numerical control (CNC), can produce gears efficiently and with high throughput, which is important for mass production and cost-effectiveness.
DEK uses advanced CNC (computer numerical control) machines to produce high-precision gears efficiently and consistently. Our latest gear machines allow for tight control over factors like feed rates, spindle speeds, tool geometry, and flexing to achieve the required gear tooth micro geometry. We have in-process gaging and adaptive machining techniques to further improve dimensional accuracy. DEK’s gear machining processes can deliver excellent surface finishes on the gear teeth. We aim to achieve mirror-like surface finishes to reduce friction, wear, and heat generation during operation. We have specialized processes for unique gear geometries (e.g., internal gears, non-circular gears).
Rigid machine tool construction, thermal compensation, and precision workholding fixtures are critical for minimizing errors during CNC gear machining cycles. Automated tool changers, part loading/unloading systems, and integrated deburring also enhance productivity.
Il nostro Punti salienti
Precisione
We can achieve extremely high levels of accuracy and repeatability in the finished gear geometry.
Versatilità
We can produce gears of various sizes and configurations using various materials, such as metals, plastics, or composites.
Flessibilità
We can accommodate design changes and modifications easily by making the necessary adjustments to the cutting tools or machine programming.
Comprehensive Material Options for Gear Machining
Uno sportello unico Finitura delle superfici
Anodizzazione
L'anodizzazione è un processo elettrochimico che migliora la resistenza alla corrosione, la durata e l'aspetto dei metalli, in particolare dell'alluminio.
Granigliatura
Possiamo rimuovere efficacemente ruggine, vernice, incrostazioni e altri contaminanti da varie superfici utilizzando la granigliatura. Ottenete una finitura uniforme e opaca sulle superfici per migliorare l'aspetto estetico [...]
Rivestimento PVD
Con il rivestimento PVD offriamo un'ampia gamma di finiture decorative, tra cui vari colori ed effetti estetici. Questo processo può anche rendere i materiali più resistenti all'usura, all'abrasione e ai graffi.
More About Gear Machining
What is Gear Machining?
Gear machining refers to the manufacturing techniques used to create precisely shaped teeth on gears. Gears are toothed wheels that mesh together to transmit rotational motion and power between shafts in mechanical systems. The material is removed from a metal or plastic workpiece using various cutting processes to produce gears with the correct tooth profiles and spacing.
Common gear machining methods include hobbing, where a threaded tool progressively cuts the teeth; shaping, which uses a reciprocating tool; milling with a rotating cutter; and grinding to achieve a smooth final surface finish. These processes are often performed on computer-controlled (CNC) machines for high accuracy and efficiency. The choice of machining technique depends on the gear type, size, material, and required precision level.
What are the Advantages of Gear Machining?
- High precision and accuracy
- Ability to produce complex gear geometries
- Ability to produce various gear sizes and types
- Efficient and cost-effective for mass production
- Consistent and repeatable results
- Automated processes with CNC control
- Tight tolerances and minimal runout achievable
- Capability for hard machining of hardened gears
- Reduced manual labor and operator dependency
- Potential for high material removal rates and productivity
When do you use Gear Machining?
- Automotive transmissions
- Aerospace systems
- Industrial machinery
- Agricultural equipment
- Mining equipment
- Dispositivi medici
- Semiconductor manufacturing
- Analytical instruments
- Photographic equipment
- Office equipment
Il nostro Processo di ordinazione
Invia RFQ
Inviare RFQ con disegni 2D/3D e requisiti dettagliati tramite e-mail o modulo online.
Recensione e preventivo
Il nostro team di ingegneri esaminerà attentamente ogni disegno e fornirà un preventivo accurato entro 6 ore.
Confermare l'ordine
Confermate il preventivo, i dettagli e il programma di consegna, quindi firmate il contratto.
Produzione
Organizzare il processo di produzione, avviare la programmazione e la lavorazione.
Controllo qualità
Rigoroso controllo di qualità durante la produzione e l'ispezione finale.
Imballaggio e spedizione
Imballare i pezzi, applicare le etichette di identificazione e iniziare la spedizione.
Inviare RFQ 222
Recensione e preventivo
Confermare l'ordine
Produzione
QC
Consegna
Gear Machining Domande frequenti sull'acquisto
Ottenere un preventivo accurato Per i vostri prossimi progetti
Non importa se il vostro progetto è complicato o semplice, se è in metallo o in plastica, riceverete un preventivo accurato entro 6 ore.
Richiedete un preventivo oggi stesso