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- Titanium Grade 5
Titanium Grade 5
Material Type
Metal
Material Name
Titanium Grade 5
Alternative Names
R56400 | 3.7164 | Ti6Al4V
Process Compatibility
CNC Milling, CNC Turning
introduction
Titanium Grade 5 in CNC Machining
Titanium Grade 5, also known as Ti-6Al-4V, is a popular titanium alloy with an excellent combination of strength, corrosion resistance, and low weight.
It's a strong alloy with a two-phase structure (α+β) where aluminum stabilizes the alpha phase, and vanadium stabilizes the beta phase. This alloy suits various conditions, including cryogenic temperatures up to 800°F (427°C). When machining Grade 5 titanium, it shares similarities with austenitic stainless steels. Titanium has low thermal conductivity and tends to absorb heat during machining. Therefore, we use cutting tools with proper heat resistance, like carbide tools with a high-speed steel or ceramic coating. Titanium Grade 5 requires lower cutting speeds than other metals, and we ensure the right balance between cutting speed and feed rate for efficient machining. This material is commonly welded using gas tungsten arc welding, but gas metal arc welding is suitable for thicker sections. Other welding methods, such as plasma arc welding, spot welding, electron beam, laser beam, resistance welding, and diffusion welding, can also be used.
To enhance its properties, titanium grade 5 can undergo various treatments, including mill annealing, solution treatment, and aging. Stress relieving is applied to formed and welded parts, while beta annealing improves the alloy's strength. Anodizing, specifically sulfuric anodizing, can enhance strength by increasing the oxide layer thickness and also change the metal's color. These treatments provide additional options for improving the performance and appearance of titanium components. Use titanium only when its unique properties, like strength per unit mass, are important. Be aware that machining small pockets in titanium can be costly due to the need for specialized tools, and cooling clearance is essential to prevent tool overheating. We follow the guideline of using a tool up to 70% of the pocket diameter.
Properties
Properties Table of Titanium Grade 5
MECHANICAL PROPERTIES | |
---|---|
Ultimate Tensile Strength | 920-1000 MPa |
Yield Strength | 830-880 MPa |
Young's Modulus(Elasticity) | 113.8 GPa |
Elongation at Break | 9-11% |
Hardness | 334 HB |
Physical Property | |
Corrosion Resistance | Very High |
Magnetism | Low |
Thermal Property | |
Maximum Service Temperature | ~600°C |
Thermal Expansion Coefficient | ~8.6 x 10^-6/°C |
Thermal Conductivity | 6.7 W/(m·°C) |
Electrical Property | |
Electrical Resistivity | ~0.000056 Ω*cm |
TECHNOLOGY OVERVIEW
Basic Knowledge of Titanium Grade 5
What is Titanium Grade 5?
Grade 5 titanium is a widely used alpha-beta alloy known as "workhorse alloy." It is composed of 90% titanium, 6% aluminum, and 4% vanadium. It has higher tensile strength and yield point compared to pure titanium.
This popular titanium alloy is also known for its easy shaping when heated and its ability to be welded. It resists corrosion from saltwater, marine conditions, and various corrosive substances at temperatures below 300 °C. Grade 5 titanium is commonly used in the medical industry due to its biocompatibility and its ability to undergo precipitation hardening.
Advantages of Titanium Grade 5
High strength-to-weight ratio
Excellent corrosion resistance
Good fatigue strength
Biocompatible
High temperature resistance
Low thermal expansion
Good formability and weldability
Ductile and durable
Applications of Titanium Grade 5
Aerospace components (airframes, landing gear, engine parts)
Medical implants (dental implants, joint replacements)
Marine equipment (propeller shafts, hulls)
Automotive components (valves, connecting rods, exhaust systems)
Chemical processing equipment (reaction vessels, heat exchangers)
Oil and gas industry equipment (offshore platforms, downhole equipment)
Biomedical instruments (surgical instruments, devices)
FAQ
Machining Titanium Grade 5 Buying FAQs
Other Materials
Stainless Steel
Stainless steel is durable, corrosion-resistant, and visually appealing. It's widely used because of its strength, low maintenance, and ability to withstand various temperatures and chemicals.
Bronze
Bronze is a copper-tin alloy with good castability and excellent wear resistance, corrosion resistance and chemical stability. And it is one of the most important metals in manufacturing different products.
Alloy Steel
Powerful than carbon steel, more wear-resistant, more tear-resistant. Alloy steel is durable and can withstand high-temperature environments.
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