Surface Grinding Aluminum Service
We aim to make things easier for our clients by providing them detailed answers to every query they might have about our surface grinding services. So keep on reading and enhance your knowledge of surface grinding aluminum services offered by DEK.
Can the Aluminum be Surface Grinding?
Yes, aluminum and its alloys can undergo various kinds of surface grinding methods for smooth finishing. But despite how common the surface grinding aluminum products are, it is not very easy to grind. Surface grinding procedures used for aluminum must be conducted with the utmost care and using the extensive knowledge of the grinding machines. Otherwise, the aluminum products can likely face issues and defects arise easily. That is the reason, DEK puts such great emphasis on handing over your projects to our qualified and skilled engineers.
Surface grinding is a process that involves the use of rotatory abrasive machines to produce smooth finishing and make precise shapes of the material. Surface grinding for aluminum is a challenging task, although it has been used in machining industries for a long time. Aluminum has a very soft texture and melts away pretty easily, which makes grinding of its parts somewhat difficult unless done properly.
The most important thing to consider during the surface grinding of the aluminum is not to let it melt and stick to the rotatory wheel of the machine. An immature grinder would not take into consideration such points and will end up pushing the grinder too forcefully on the aluminum. Hence we suggest you get in touch with our experienced staff and have your work done professionally.
Does Surface Grind Good For Machining Precision Aluminum Parts?
Yes, the surface grinding process can be used for getting the machined precision aluminum parts of any shape or size. Typically, precision surface grinding techniques are used to remove a small amount of the material to produce perfectly shaped parts. For aluminum, surface grinding methods can also be used for achieving accurate squareness and parallelism in the cubic parts.
There are different factors, that need to be taken into account for the production of precision aluminum parts. Some of the common factors among them include; feed rate, speed of the wheel, type of abrasive wheel used, and the mechanical properties of aluminum alloy. Apart from that, professional grinders like those at DEK, understand that the grinding machines can also be fixated to achieve greater variety. Using the differently fixated surface grinding machines, the precision aluminum parts can be manufactured in different shapes, forms, sizes, corners, and radius.
The precision aluminum parts manufactured by the surface grinding procedures have numerous applications, in almost every industry. The surface grinding aluminum parts serve countless purposes in the construction, auto, household utensils, and aerospace industries. Precision surface grinding also plays a vital role in making two aluminum rods seamlessly perpendicular to each other from two ends.
What are the Benefits of Surface Grinding Aluminum?
Surface grinding aluminum offers countless benefits, which is the reason so many businesses are using it for their mechanical requirements. Here are some of the well-known benefits of surface grinding aluminum:
Custom Finishing
One of the top benefits of the surface grinding methods for aluminum is the variety of custom finishing options available. DEK even offers colored finishing for your aluminum parts, that create a unique look. Surface grinding gives the aluminum a remarkable and smooth finishing that cannot be reached with other machining methods.
Producing High Precision Aluminum Parts
Surface grinding aluminum helps to create precision aluminum parts of the finest quality. Using the latest grinding machines at different fixations, the precision products can be created into numerous shapes, sizes, and forms. Each kind of surface grinding for aluminum produces a unique set of precision products, including rods and gears.
Diversity
When it comes to industrial applications, there is hardly any industry that doesn’t benefit from surface grinding aluminum services. From making the household utensils of high-precision using aluminum alloys to getting the premium finishing for the aircraft, surface grinding is used. DEK handles projects of aluminum surface grinding from all over the globe for a number of sectors.
Withstand Extreme Temperatures
Certain mechanical properties of aluminum, such as its ability to withstand extreme temperatures, prove to be beneficial. The precision surface grinding parts of aluminum can work perfectly in harsh temperatures such as in cooking utensils. The aerospace and automobile sectors profit from this property of the aluminum parts the most.
Flexibility
As surface grinding is one of the surface finishing techniques it can effortlessly manufacture accurate aluminum parts, with high precision. Aluminum can withstand extreme molding, cutting, and grinding due to its flexible nature.
Why Choose Aluminum as the Ideal Material for Surface Grinding?
When it comes to surface grinding methods, brass, steel and aluminum are the most commonly used materials. But at DEK, we mostly receive orders for surface grinding aluminum, rather than any other material even though its grinding is slightly difficult. Here is a list of the reasons aluminum is considered the ideal choice for surface grinding:
Cost-friendly
The top reason for the popularity of aluminum in surface grinding procedures is its cost-effectiveness. The lower cost of purchasing aluminum material at a bulk quantity for grinding and finishing is what’s keeping manufacturers stick to this material. The other materials for surface grinding such as brass, stainless steel, and iron cost higher than aluminum or its alloys.
Machinability
Aluminum is an ideal choice for various machining processes such as surface grinding because of its flexibility. It can be turned into precision parts of any shape or size using surface grinding because of its ability to be machined quickly. It is not rigid like some other metals and works best for achieving the finest shapes and finishing.
Lightweight
One of the prominent mechanical properties which makes it ideal for surface grinding is its weight-to-strength ratio. Aluminum is generally a lightweight element and that serves as a plus point for the precision parts manufacturers. The lighter elements can be cut and made into different forms more easily than heavy-weight elements.
High Strength
Despite its unwavering flexibility, aluminum is a strong metal with high strength. It can produce precision machined parts of extreme high-tolerances. This property of aluminum makes it ideal for surface grinding for automobile and aircraft parts. Due to maximum strength, aluminum parts can also be recycled easily and used again for the surface grinding process.
Resistance Against Corrosion
Unlike iron and some other elements that corrode very easily, aluminum holds stronger corrosion resistance. Which makes it a great material for surface grinding and finishing procedures. The corrosion resistance varies in each grade of aluminum for instance 6061 provides maximum protection against rust.
What are the Factors to Consider When Surface Grinding Aluminum?
For all the benefits aluminum has to offer in surface grinding, some important things must be considered during the whole process. DEK team makes sure that we take care of every small detail when it comes to surface grinding aluminum. Listed below are the key factors grinders must take into account when grinding aluminum:
Porosity
Sometimes the contaminants from the abrasive rotatory machine can combine with the grinding material, and leads to porosity. The porosity can damage the structural integrity of the material and should be taken care of. It is best to remove all the contaminants from the wheel before starting the surface grinding process.
Severity of The Process
Some grinding operations require high-tech machines and delicate handling whereas, minor operations can be done more leniently. DEK experts estimate the exact level of severity and carry out the aluminum surface grinding procedures accordingly. For instance, for the heavy and complex grinding for the precise aluminum parts, high-force rotatory machines are required.
Friction
The most important factor in the surface grinding of aluminum is the friction between the wheel and the surface. Aluminum is very soft in nature and melts very quickly which is why it can stick to the wheel. You have to maintain a certain level of friction to stop the aluminum from melting.
Finishing and Accuracy
Before starting the surface grinding operations DEK always inquires about the exact finishing requirements from the client. It is important because, for different custom finishings, the tools, and the grinding wheels vary. Each type of surface grinding machine is designed to attain a certain level of accuracy for the grinding process.
Grinding Wheel
When it comes to the actual equipment for the surface grinding aluminum, you have to consider the speed, type, and efficiency of the wheel. There are different equations that can be used to measure the speed of the grinding wheel.
Area of Contact
The area of contact between the grinding wheel and the material is of great importance too, when surface grinding aluminum. The area of contact gives us information about how much force should be applied to the material with the rotatory wheel. For larger aluminum material, more force is needed whereas smaller force is enough for the smaller area.
Why Does Surface Grinding Aluminum Give A Better Surface Finish Than Other Manufacturing Processes?
Surface grinding is one of the most famous operations for getting the best surface finish of aluminum, and for the right reasons. It can achieve supreme quality aluminum custom finishing with the highest accuracy. The working of the grinding machines and the operational principles are relatively simpler too when compared to other manufacturing processes. With simple working, the surface finishing operations of aluminum become much easier and give better results.
The machining experts have concluded surface finishing for aluminum is nearly 10 times improved when related to other manufacturing processes like CNC turning and milling. One of the reasons is the greater versatility of the grinding machines. They can carry out grinding operations for a variety of different materials according to their properties.
The accuracy of the grinding machines is another noticeable feature that makes them a better choice for the finishing of aluminum. The higher-level grinding machines such as those used at DEK can grind aluminum up to a precision of 0.00001 inches. There are so many options of grinding machines available in manual as well as automatic systems, each with distinct qualities. The surface finishing of the aluminum with dimensional accuracy can also be attained using innovative grinding machines.
Does Surface Grinding Have An Impact on the Aluminum Material Properties?
Whenever a surface grinding process is applied to aluminum or any other material, it faces a slight change in its mechanical properties. The grinding machines always leave a mark on the workpiece in form of micro-hole openings in the material. The final aluminum product after the surface grinding becomes more prone to cracks and fatigue, due to various stressed surfaces. Apart from the surface grinding, CNC milling and turning of the aluminum also initiate the micro-cracks in the material.
The traditional methods of surface grinding aluminum make greater changes to its properties, such as a small reduction in its lifetime, as compared to the modern methods. DEK uses advanced and revolutionary grinding machines that have the least impact on the mechanical properties of aluminum. In traditional machines, the contact between the material and the machine is greater which leads to a decrease in the positive mechanical properties of aluminum.
Does Surface Grind Suitable For Small Volume Machining Aluminum Parts?
Yes, the surface grinding aluminum is suitable for small volume machining parts as well as large volume parts. At DEK, we accept purchase orders without any minimum order requirements. With the non-conventional surface grinding machines, the smooth finishing of small machining aluminum parts has become very easier. There are several types of grinding wheels as well as machine fixations available to achieve the flawless finishing of any size of aluminum parts.
The small volume machining parts of aluminum have numerous applications in the technical, auto, and construction industries. The high-precision aluminum parts in small volumes are used for gears, shafts, thin frames, and tubes. DEK offers top-notch surface grinding services for our global clients irrespective of the size limitations of the aluminum parts.
Does DEK Offer The Aluminum Surface Grinding Service?
DEK has been providing excellent surface grinding aluminum services to our valuable clients all across the world for many years. We offer a wide variety of aluminum grades for surface grinding procedures. Our skilled team is well capable of handling complex grinding machines using their in-depth knowledge and experience. We use only the best quality and industrial-level aluminum for carrying out the surface grinding operations. At DEK, we are always offering better and innovative solutions for the surface finishing of your aluminum parts.
We produce the highest precision aluminum parts with custom finishing on-demand using our latest surface grinding methods. Before delivering each surface finishing batch of aluminum parts, our grinding professionals run an inspection to ensure that every requirement of your order was met. The groud-breaking grinding equipment enables us to perform surface grinding on almost any material, other than aluminum as well.
Our cost for the grinding procedures for the production of high precision parts as well as surface finishing of aluminum is fairly low. For the surface grinding aluminum, our experts pick the top-tier industrial alloys and turn them into something remarkable. We understand that the material grade choice is difficult for some clients. That’s why we offer a free consultation to help them choose the best material, after weighing the pros and cons of each.
How To Order?
For placing your purchase order you can reach out to us using the given contact number on our website or get a free quote any time of the day. Once you get in touch, our friendly staff will provide all the information you need to make an informed decision about the material. You can choose any material or aluminum grade for your technical requirements as we deal in a wide variety of surface grinding materials.
After the grade of the aluminum is finalized, we require you to give us information about the quantity, so that we can quote you the exact price for your order. The more detailed information you provide us, the better because our team pays attention to small details very well. You can send all this information of your purchase order for surface grinding to the corresponding account manager. Once you do that, your job is done and all you have to do is wait for the fast delivery of your surface grinding aluminum parts.
