DEK is your one-stop partner for high-quality products, we make on-demand machining & manufacturing easy and fast, from prototyping to end-part production.
If you are looking for a high-quality Small Batch CNC Machining service within your budget and timeframe, DEK is your best choice.
To save your time and money, DEK is striving hard to beat the market with its results and providing better machining accuracy than ever!
Let us help you with your first small batch, and we won’t ask for the value back!
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At DEK, we are constantly evolving our machines and services to keep our clients with the latest trends in the market.
Our latest and advanced level machines could craft your dream product with high precision, even if it is a simple or complex design.
Our custom Small Batch CNC Machining Service will make it easier for you!
Don’t you worry if you are short of budget and need CNC Machining within your budget, DEK got your back.
We ensure to provide the premium quality at a competitive price that you won’t find elsewhere.
Besides, we make sure you get your batch delivered as quickly as 5 days of your order.
<p>Invent, prototype, and manufacture. Our 3 Axis Milling service will help you produce high-quality parts with high precision to meet your most challenging requirements.</p> <p>The 3 Axis CNC Milling is used for simpler part and has lowest machining costs.</p>
<p>If your project is a bit more advanced than 3 Axis, 4 Axis is your choice. DEK 4 Axis Milling service makes it easier to produce complex components with high speed and accuracy.</p>
<p>To produce parts with high complexity, our 5 Axis Milling Service is your bet. Double the productivity by minimizing the machine setups.</p> <p>You can get a max part size of 650 x 650 x 300 mm and a min part size of Ø 0.50 mm.</p> <p>High quality, rapid service, competitive pricing, and quick delivery, what else do you need?</p>
<p>One of the widely used CNC Machining methods. Playing with the cylindrical, conical, and curved surface is what you get in this category.</p> <p>To get the best quotation, CAD designs or 3D models are required.</p>
<p>One top-notch Surface Grinding service in the market. DEK ensures you get grinding service with high precision and get a perfect surface finish for high tolerance parts.</p> <p>A variety of materials for surface grinding are available.</p>
<p>Get Centerless Grinding service for your cylindrical or round part with ultra-precision and tolerance up to ±0.001mm (.00005″).</p> <p>Get a detailed inspection of the manufactured parts and reduce manufacturing time with automation.</p>
<p>Premium quality customized and on-demand Sinker EDM service any time. With state-of-the-art EDM machinery, DEK ensures the processing of complex profiles within a quick turnaround time.</p>
<p>To fulfill your Wire Cut EDM needs, DEK has come up with the customized and optimized machining.</p> <p>You can order custom and high-performance EDM parts at a very reasonable price, and a dimensional accuracy of +/-0.001mm is achievable with precision.</p>
<p>Get the longest Deep Hole Drilling service with up to 2600mm with DEK. An internal diameter range from 3mm-32mm can be facilitated.</p> <p>A team of highly skilled professionals will make sure you get a high-quality finish, tight diameter control, and straightness.</p>
Before you, we have successfully manufactured 72M+ different parts.
Working with market leaders in the On-demand manufacturing industry, without the busyness and risk.
Getting Products with high precision is the ultimate goal of each client, and we make sure to deliver them the same. Our professional won't make you regret your decision to choose us.
Besides, providing over 60 different types of materials. It is still necessary to cop up with the quality of those materials. We ensure you get the best quality product by choosing DEK.
It all starts with the budget, and we won't leave you alone if you are short on that. You will get a competitive price as compared to the market and get the ball rolling.
Budget and time go along. We believe the time is money and the same is the case for our customers. So we make sure you get your projects within the next five days of your order.
Selling is not our priority; making a long-term partnership with you is the priority. We at DEK believe in making partners with trust and loyalty, not only customers.
Our top notch professional staff is available 24x7 at your service. If you need any information regarding your first order, current processing order or any issues that you are facing to take the first step.
To DEK, Dr. Deming’s textbook remark is not a theory, but a practice we have been conducting every single day. We work on the principle that quality comes during the process of manufacturing, not after the fact.
We use advanced production technologies and strict control systems to ensure high quality. More importantly, the quality-oriented attitude has been so entrenched in the mind of every single employee.
Through the online form or send an email to firstname.lastname@example.org directly, and please describe your requirements in detail and attach 2D/3D drawings, then you will get our reply within 6 hours.
Yes! Other suppliers are afraid of precision parts, but we like precision parts very much. This is because we have rich experience in the production of precision mold components, the tolerance we did can reach ±0.001mm, which is impossible for 99.9% of prototype manufacturers.
Yes, we understand the importance of prototypes to you, so we will sign a confidentiality agreement and fully comply with it.
Definitely! Our predecessor is precision machining shop, and 100% inspection of each part is our daily basic work. We will check the size, tolerance, color, and other details before leaving the factory. If you need an inspection report, we will send it with goods together.
I couldn't push it more; DEK met my expectations while I used their Small Batch CNC Machining service. They will always go the extra mile if you are not satisfied.
I have used DEK service and ordered a batch, and I was amazed to see how they kept the things in line and provided the products with high precision and premium quality.
Are you thinking of launching a small product startup?
Or maybe you’re wondering about testing the product before launching it to the market?
If this is the matter, don’t worry!
We have gathered the most relevant questions about small-batch CNC machining in the below guide.
This will help you get a better insight of the small-batch CNC machining process and its benefits. So let’s get started.
A small-batch CNC machining is the most common method of applying a machined surface to the plastic and metal parts in separate stages to create different batches of products.
Small batch CNC machining is applied to create complex 3D shapes of the products.
Cutting, turning a tool into three dimensions is undoubtedly the ultimate process to bring accuracy and perfection to the production line.
Moreover, small-batch CNC machining is adopted to remove all the unnecessary materials to achieve the desired shape of the article.
The moving cutter performs the leading role in cutting the chips from the block of the materials. These materials are present under the moving table of the blade.
The computer programs control the movement of small-batch CNC machining.
The increased fame of small-batch CNC machining among the manufacturers is due to the increased accuracy and low waste of the raw materials.
The advantages of small batch CNC machining are listed as under:
One of the essential advantages of small-batch CNC machining is the low volume since it reflects the designer’s creativity in small batch production.
When designing new products, low volume production with the help of small-batch CNC machining is the primary development pillar.
The design verification is another most important advantage of the small-batch CNC machining because it helps to indicate the reasonableness of the structure.
It enables the manufacturers and designers to better understand the problems, thereby solving them consequently.
The automated machining process is the ultimate source of increased speed and quality of manufacturing small batches.
Thus, you’ll not be requiring random breaks while working that can impact the speed of your processing.
Unlike all other machining processes, small-batch CNC machining is cost-effective since it doesn’t require operators per machine.
It can work most efficiently with the fewer machine operators to produce small-batch products with minimum errors in the manufacturing process.
The types of parts of small batch CNC machining are given as under:
Other operating software included in the small-batch CNC machining are:
It’s essential to use CNC machining for batch production because it plays the most leading role in determining the precision, high tolerance, and of course, the quality of the product.
The majority of the manufacturers opt for introducing CNC machining in their batch production sessions. The only reason behind this step is the use of impeccable machine tools.
Moreover, the batch production under the supervision of a CNC machine specialist is way faster and repeated frequently than manual machining.
CNC machining in batch production is essential since it is well-programmed and well-maintained to ensure the quality work’s regular consistency.
In addition to all these reasons for the use of CNC machining for small batch production, cost-effectiveness is also a substantial reason to fall for it.
Unlike all other heavy machines, it’s not an expensive setup; instead, it requires minimal maintenance and programming.
So if you want to get the best CNC machining experience, you can head to our site DEK where we’re all set to stand rightly on all your requirements.
The design guidelines to consider for small-batch CNC machining include:
The cutting tools in the CNC machines should not reach the internal surfaces of products beyond limits. You can do so by limiting the depth of internal cavities to the fourth time of the tool’s width.
The materials you select to process in the CNC machining shouldn’t lower the overall production cost. They should speed up the production time. Moreover, add a finish to the surface to increase the value.
Align the features of the CNC machining along with the complexity of the parts. The complexity of the part will increase the expense of manufacturing it. Thus, make sure to compensate between the repositioning and manufacturing.
The internal edges of the parts must not be greater than 1/3 of the cavity depth. Make sure that the internal vertical edges of the parts are more significant than the fillet.
If your product comes with an efficient tolerance, there is no need to add more. The increased tolerance in the parts will improve the design’s repetition, thereby increasing the annual cost.
Make sure to include a manufacturing drawing in the CAD model. This design guideline dramatically helps to speed up the setup time by specializing the threads and tolerances.
The machine technologies that are used in the small-batch CNC machining are listed as under:
It’s a machining process that includes the multi-point drill bits in part. It produces cylindrical holes in the workpiece.
Moreover, this process helps process the vertically aligned holes in the diameters of the parts equal to the plane of the workpiece’s surface.
This process complies with the removal of material from the workpiece by using multi-point cutting tools.
It’s an important process that includes face milling, cutting shadow, and cutting deep cavities.
This CNC machining technology for small batch production is related to the single-point cutting tools used to remove the rotating materials from the parts.
In addition to this, it makes sure about the creation of more accurate round parts.
This machining process is related to the metal fabrication process in which the parts are molded into the desired shapes.
All unnecessary materials are removed from the workpiece through the rapid current discharges between the two electrodes.
This machining process works with the abrasive cutting process to remove the materials from the workpiece.
It doesn’t comply with the use of a spindle or fixture that locates and secures the workpiece.
This process is used to introduce a smooth finish on the flat surfaces of the products.
It is widely utilized as an abrasive machining process with a spinning wheel covered in rough particles.
The most common application of the small-batch CNC machining is given as under:
The different types of small-batch CNC machining finishes include:
This small-batch CNC machining finish includes the parts having a matte finish with a light texture. It’s mainly used for visual purposes.
This type of small-batch CNC finish adds wear and corrosion-resistant ceramic coating to the part’s surface. It’s known to give substantial protection as compared to type II.
This finish carries minimal visible tool marks. You can increase the surface finish requirements up to 1.6 to 0.4 micrometers.
This is another finish that works with powder coating on the surface of the parts. It is one of those small-batch CNC finishes that offer higher resistance than the anodizing.
The different materials that are used in the plastic small-batch CNC machining are:
The different materials that are used in metal small-batch CNC machining include:
You can visit our website, DEK, to explore the highest quality of materials used in metal small-batch CNC machining.
The primary difference between small-batch CNC machining and 3D Printing lies in shaping the parts and components from the stock piece materials.
Small-batch CNC machining is a pre-programmed cutting method that helps shape the parts, whereas 3D Printing works with additives to produce the pre-programmed shapes.
3D Printing is more precisely abbreviated as an additive manufacturing process, but CNC machining is regarded as a subtractive manufacturing process.
The difference between the small-batch CNC machining and manufacturing is the method of processing the components.
CNC machining is a computerized processing method, whereas manufacturing is regarded as a manual processing method.
Both these methods also differ in speed, accuracy, control, and of course the cost-effectiveness.
You can choose the best small-batch CNC machining service provider from China by keeping the following considerations in your mind:
The CNC machining service provider you’re looking for must maintain the quality standards while working.
They should have quality control equipment for reaching the premium standards. In addition to this, they must carry finished part inspection and quality checks before heading forward.
Talk to the service provider in China to get a brief insight of their communication skills. Ensure to check the customers’ list to which the manufacturing companies have been communicating in the past.
This is a plus point since it greatly helps you to opt for a better manufacturing partnership.
The efficiency and performance of the CNC machining service provider in China are visible from the number of certificates they have.
Don’t forget to check the availability of all safety and quality standards at the manufacturer’s site.
You can contact us to get all the specialties mentioned above since we’ve gone the extra mile to deliver quality services to our customers.
DEK has always been known to perform best while maintaining quality control in CNC machining for small batches.