Mold Making Service

Aluminum is a lightweight, corrosion-resistant metal known for its excellent machinability and thermal conductivity. It is widely used in manufacturing due to its strength-to-weight ratio and cost-effectiveness in both prototyping and production applications.

With DEK’s specialized mold-making service, you get high-quality molds with fast turnaround and excellent thermal management. You get molds that are durable and ideal for low to medium-volume manufacturing. These aluminum molds are valuable in producing components like aerospace sensor casing, medical device housing, control panel interface, etc.

Alloy
Aluminum 2014, 2017A, 2024, 5052, 5083

Carbon steel is a strong, durable metal containing varying amounts of carbon. It is known for its hardness, wear resistance, and affordability, making it a popular choice for mold making in industrial applications.

We use carbon steel to craft durable molds that hold up well under repeated use. Its machinability and toughness allow us to create long-lasting tools with excellent precision. You benefit from molds that withstand pressure and wear, making them suitable for high-volume production. Our expert finishing ensures consistent performance and mold surface quality across industries.

Alloy
Carbon Steel 1215 and 12L14

Copper is a soft, highly conductive metal valued for its excellent thermal transfer properties. It is commonly used in mold components requiring efficient heat dissipation and rapid cooling during production cycles.

We use copper in mold inserts or core elements to enhance thermal regulation during molding. Its superior conductivity helps achieve faster cycle times and better dimensional control. You receive molds that contribute to consistent output and reduced downtime. We focus on tight machining tolerances and smooth surfaces to ensure optimal heat flow and production efficiency.

Alloy
Copper C101 and C110

Stainless steel is a corrosion-resistant, strong, and durable material that maintains its integrity even in high-moisture or chemically harsh environments. It's ideal for producing long-lasting molds used in demanding applications.

Our mold-making service allows us to use stainless steel to create tough, high-wear molds suitable for complex production runs. You get molds that resist rust, distortion, and wear over time. You’ll get high-quality molds that are valuable in producing components like catheters and syringes, aerospace cabin components, sealing containers, etc.

Alloy
Stainless Steel 15-5, 17-4 PH, 2205 Duplex, 301, 303

Tool steel is a high-strength, abrasion-resistant material designed to endure extreme conditions. It's known for maintaining sharp edges and dimensional stability under heat and pressure, making it essential in mold making.

We rely on tool steel to manufacture high-performance molds capable of repeated, high-pressure use. You benefit from molds that maintain shape and accuracy across extended production cycles. Our CNC processes deliver precision fits, and we apply expert finishing techniques to achieve excellent mold surfaces. This results in reliable, long-lasting tools that boost your production consistency.

Alloy
Tool Steel A2, A3, D2, H13, O1

ABS is a tough, impact-resistant plastic known for its ease of machining and low cost. It offers a good balance of strength and flexibility, making it ideal for visual and functional prototyping applications in mold development.

We use ABS to produce test molds and prototype tooling for evaluating mold design and function. This allows you to verify part geometry, fit, and finish before investing in full-scale metal tooling. Our machining delivers accurate dimensions and a smooth finish, helping you make informed design decisions. You benefit from reduced development time, lower costs, and high-quality mock-ups that reflect production intent without committing to final molds.

Nylon is a strong, wear-resistant plastic with excellent mechanical properties and thermal resistance. Its toughness and stability make it suitable for evaluating mold durability in the early design phase.

Our mold-making service allows us to specially create mold prototypes when you need to simulate production conditions more closely. This allows you to test mold integrity under moderate heat and stress. You get high-fidelity prototypes that are durable and dimensionally accurate. Our precise machining ensures that every detail is captured, allowing you to refine mold design with confidence before switching to final metal tooling.

Grades
Nylon 6, Nylon 6 (30% Glass Filled), Nylon 6/6 (30% Glass Filled), Nylon 6 Flame Retardant

PMMA is a transparent, rigid plastic with excellent dimensional stability and clarity. It is often used for visual inspection and demonstration models due to its glass-like appearance and easy machinability.

We machine PMMA to help you create prototype molds or clear testing tools that showcase internal mold features. Its transparency lets you observe mold filling and part ejection behavior. You benefit from visually precise models that assist in technical presentations or internal evaluations. Our surface finishing highlights every detail, providing clarity and accuracy during testing.

PP is a lightweight, chemically resistant plastic with good flexibility and fatigue resistance. It’s ideal for low-stress mold prototypes and fit-checking in various product development stages.

We use PP to help you assess mold fit, alignment, and part ejection with affordable, easily machinable prototypes. It enables quick design adjustments without the expense of metal tooling. Our mold-making service ensures dimensional reliability, making sure you test with confidence. You receive a clean, precise, and functional mock-up that keeps your development agile and cost-effective.

Grades
PP Homopolymer, PP+GF(30%)

PVC is a versatile, low-cost plastic that’s easy to machine and known for chemical resistance and structural rigidity. It’s often chosen for early-stage mold prototyping and dimensional testing.

We use PVC to help you quickly produce prototype molds for evaluating part shape, tolerance, and assembly interaction. It allows cost-effective testing with reliable results. Our skilled teams machine PVC with precision to replicate fine details, so you can refine your mold design before investing further. You get fast results, clean finishes, and a dependable foundation for moving forward in production.