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What is the Density of Aluminum: Complete Guide

Austin Peng
Published 25 Jan 2025
Table of Content

Do you know why aluminum is used in so many products? From cars to packaging, this metal is everywhere. One reason for its popularity is its density.

In this guide, you’ll learn what is the density of aluminum, how it benefits us, and why it’s such a great material for many different uses.

Overview of Aluminum

Aluminum is a lightweight, durable metal that you probably use or see every day. Whether it’s in the car you drive, the phone you use, or the packaging for your food, aluminum is everywhere.

It’s a non-ferrous metal, meaning it does not contain iron. It is rust and corrosion-resistant. Aluminum is also easy to shape and can be found in many forms– sheets, foils, and bars.

It’s an important material in industries like construction, transportation, and technology because it’s reliable and easy to work with.

What is the Density of Aluminum?

density of aluminum

The density of a material refers to how much mass it has in a given volume. The density of aluminum is about 2.70 grams per cubic centimeter (g/cm³).

This is much lower than many other metals, like steel. This makes aluminum a great choice when you need something lightweight but strong.

Benefits of Aluminum’s Density

Aerospace CNC Aluminum Parts

Lightweight

One of the best characteristics of aluminum is that it’s lightweight. This makes it easy to handle and move. You’ll find that using lighter materials helps reduce energy use, which makes products more efficient.

Resistance to Corrosion

Aluminum naturally forms a thin protective layer when exposed to air. This layer keeps the metal from rusting or corroding, even in tough weather conditions.

So, if you use aluminum in outdoor products or things exposed to water, it will last much longer without damage.

Recyclable

Aluminum is 100% recyclable. You can reuse it without losing its strength. This helps reduce waste and is good for the environment.

When you recycle aluminum, it also saves a lot of energy compared to making new aluminum from scratch.

Electrical and Thermal Conductivity

Even though aluminum is light, it’s a great conductor of heat and electricity. This makes it perfect for use in things like electrical wiring and heat exchangers.

If you need to transfer energy efficiently, aluminum is a top choice.

How Does Density Vary by Type of Aluminum?

6061-aluminum-metal

The density of aluminum can change depending on the type or alloy you use.

When it is mixed with other metals like copper or magnesium, the density can be slightly higher or lower. The added metals can affect how compact the material is.

For example, the density of 6061-T6 aluminum is 2.70 g/cm³ while the density of 7075 aluminum is 2.81 g/cm³. 6061-T6 has a higher amount of silicon, while 7075 has a much higher amount of zinc.

Each type of aluminum alloy has a different density that depends on the metals added and how it’s processed, so you can choose the right one for your project.

Density of Different Grades of Aluminum Alloys

Here’s a table showing the density of various aluminum alloys:

Aluminum Alloy Density g(cm³)
Aluminum Alloy 1100 2.71
Aluminum Alloy 2014 2.80
Aluminum Alloy 2024 2.78
Aluminum Alloy 3003 2.73
Aluminum Alloy 3004 2.72
Aluminum Alloy 3005 2.73
Aluminum Alloy 4043 2.69
Aluminum Alloy 5050 2.69
Aluminum Alloy 5052 2.68
Aluminum Alloy 5083 2.66
Aluminum Alloy 5086 2.66
Aluminum Alloy 6061 2.70
Aluminum Alloy 6063 2.70
Aluminum Alloy 6066 2.72
Aluminum Alloy 6070 2.71
Aluminum Alloy 7075 2.81

What are the Factors that Affect the Density of Aluminum?

7075-aluminum-round-bar

Several factors can affect the density of aluminum, and understanding these can help you choose the right material for your needs:

Alloying Elements

When you add metals like copper, magnesium, or zinc to aluminum, it changes the density. Depending on the elements, the alloy may be denser or lighter than pure aluminum.

Temperature

As aluminum heats up, its density becomes lower because it expands. When it cools, it contracts, so its density increases. This means that temperature can affect how dense the material will be.

Porosity

If aluminum has tiny air pockets inside it, its density will be lower. These pockets can form during manufacturing processes like casting.

Impurities

Impurities or unwanted materials in aluminum can change its density. Even small amounts of other substances can affect the weight and properties of the metal.

Mechanical Processing

The way aluminum is processed can affect its density. If it is rolled, extruded, or forged, the metal may become more compact, changing its density.

Grain Size

The size of the crystals or grains in aluminum can affect its density. Finer grains often result in denser, stronger material, while larger grains might make it less dense.

Phase Structure

Aluminum can exist in different phases depending on the temperature and alloying elements. These phases affect how the atoms are arranged, which in turn affects the density.

Pressure

Applying pressure during manufacturing, such as in forging or extruding, can compact aluminum– increasing its density. This can make the material stronger and more durable.

Measuring the Density of Aluminum

Custom-Aluminum-Machined-Parts-6061(1)

There are several methods you can use to measure the density of aluminum:

Archimedes’ Principle

You can measure aluminum’s density by using the Archimedes’ principle.

Submerge the aluminum in water and measure the amount of water it displaces. Then, divide its mass by the displaced volume to calculate the density.

Hydrostatic Weighing

This method involves weighing it while submerged in water. Using the difference between these two weights, you can determine the density accurately.

X-ray Density Measurement

uses X-rays to measure the material’s atomic structure and calculate its density. It’s precise and often used in research or specialized applications.

How to Calculate the Density of Aluminum?

To calculate the density of aluminum, follow these steps:

1. Weigh the aluminum sample using a scale to find its mass in grams (g).

2. Determine the volume of aluminum. You can use a measuring tool or submerge it in water to measure the displacement in cubic centimeters (cm³).

3. Divide mass by volume. Use this formula:

Density = mass (g) / volume (cm)

For example, if your aluminum weighs 27 grams and displaces 10 cm³ of water, its density is:

Density = 27/10 = 2.70 g(cm³)

Practical Applications of Aluminum’s Density Calculations

Aluminum Car Parts

Knowing the density of aluminum is important for many industries and applications. Here are a few examples:

Aerospace Industry

You can use aluminum’s lightweight nature to design aircraft parts that reduce weight, save fuel, and improve efficiency.

Automotive Manufacturing

Understanding density helps you create lightweight car parts that improve speed, fuel efficiency, and handling.

Construction Materials

When designing structures, you can calculate density to choose aluminum parts that are both strong and easy to handle, like in roofing or window frames.

Packaging Industry

In packaging, knowing the density allows you to create lightweight yet durable aluminum cans and containers.

Electronics

Aluminum’s density and conductivity make it ideal for heat sinks and lightweight components in electronics like laptops and smartphones.

Your Aluminum Parts Manufacturing Expert - DEK

If you’re looking for high-quality aluminum parts, DEK is your trusted manufacturing partner.

With years of experience and advanced CNC machining capabilities, we deliver precision-engineered aluminum components custom-made to meet your needs.

Whether you need parts for aerospace, automotive, or industrial applications, DEK provides reliable solutions with a focus on quality and efficiency.

Let DEK help you achieve your project goals with expertise and top-notch materials. Contact us today for your aluminum manufacturing needs!

Conclusion

Aluminum’s density makes it lightweight, durable, and versatile for many uses like cars, electronics, and packaging.

By understanding its density, benefits, and factors that affect it, you can choose aluminum confidently for your projects.

Its recyclability and efficiency make it a smart, sustainable choice for modern manufacturing and design.

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Austin Peng
Co-founder of DEK
AUTHOR
Hello! I'm Austin Peng. I manage a factory that specializes in CNC machining, injection molding, and sheet metal fabrication for small quantity production and rapid prototyping solutions. When I'm not immersed in work, I love diving into football matches, exploring new travel destinations, enjoying music, and staying updated on the latest tech trends. Feel free to chat with me about anything, whether it's work or life!
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