Custom Aircraft Parts

Alloy steel contains carefully selected elements like chromium, nickel, manganese, or copper to improve strength, toughness, wear resistance, and heat resistance. It delivers predictable machinability and durability, making it ideal for aircraft components.

At DEK, we machine alloy steel with precise control over cutting parameters to maintain dimensional accuracy, surface finish, and mechanical integrity. We select aerospace-grade alloys, apply protective coatings, and conduct full inspection reporting. You get durable, fatigue-resistant custom aircraft parts such as landing gear components, drive shafts, actuator housings, and structural supports.

Alloy
Alloy Steel 1215, 4130, 4140, 4340, 8620

Aluminum is a lightweight, corrosion-resistant metal with a high strength-to-weight ratio. It machines easily, conducts heat well, and maintains durability, making it suitable for structural and non-structural aircraft components across demanding flight environments.

At DEK, we machine aluminum to tight tolerances so your parts stay light, strong, and consistent. We select aerospace-grade stock, apply protective finishing, and validate every dimension with advanced metrology. You get smooth surfaces, excellent corrosion resistance, and repeatable quality for brackets, housings, panels, and structural details that improve performance and reduce fuel burn.

Alloy
Aluminum 6060, 6061, 6063, 6082, 7050, 7075

Brass is a copper-zinc alloy valued for machinability, dimensional stability, and a naturally attractive finish. It offers moderate strength, excellent corrosion resistance, and good wear characteristics, making it useful for precision fittings and connectors.

At DEK, we machine brass when you need precise threads, leak-tight seats, and reliable electrical or fluid connections. We hold tight tolerances, polish for a clean finish, and control burrs and contamination. You get corrosion-resistant, dimensionally accurate parts for valves, adapters, terminals, and cabin systems, with consistent quality proven by inspection reports and functional testing.

Alloy
Brass 260, C360, Cz121

Bronze, typically copper with tin, offers excellent wear resistance, low friction, and strong corrosion resistance in harsh environments. Its bearing and anti-galling properties suit bushings, guides, and sliding components that must endure load, vibration, and frequent movement in aircraft systems.

At DEK, we machine bronze bearings, thrust washers, and wear plates to precise clearances so your assemblies run smoothly and last longer. We control surface finish, geometry, and lubrication grooves, then deburr gently. You get stable, corrosion-resistant custom aircraft parts that reduce friction, resist galling, and maintain alignment under load in landing gear, actuators, and mechanisms.

Alloy
Bronze 544, 841, 932, 954

Copper delivers outstanding electrical and thermal conductivity with natural corrosion resistance. It machines cleanly and forms well, making it ideal for busbars, heat spreaders, shielding, and electrical hardware.

At DEK, we machine copper parts for dependable conductivity and a tight fit. We minimize tool marks, protect surfaces from oxidation, and measure critical features with inspection reports. You get smooth, corrosion-resistant components for terminals, busbars, heat sinks, and RF shielding that assemble easily, route current efficiently, and maintain performance through vibration and temperature cycles.

Alloy
Copper C101, Copper C110

Stainless steel combines high strength with excellent corrosion and temperature resistance. It retains mechanical properties across demanding environments and resists wear.

At DEK, we machine stainless steel to precise tolerances, ensuring robust, corrosion-resistant custom aircraft parts. We control heat input, surface finish, and deburring to protect integrity. You receive consistent quality backed by inspection data, with components that assemble cleanly and withstand vibration, fluids, and temperature exposure in service without sacrificing reliability or long-term performance.

Alloy
Stainless Steel 301, 303, 321, 304, and 304L

Titanium provides an exceptional strength-to-weight ratio and excellent corrosion and temperature resistance. It maintains properties at elevated heat and in aggressive environments.

At DEK, we machine titanium with optimized toolpaths, coolant, and fixturing to protect accuracy and surface integrity. You get lightweight, corrosion-resistant parts with tight tolerances and clean finishing. We validate every critical feature and deliver repeatable quality for brackets, housings, and structural details that demand strength without mass in harsh operating conditions.

Alloy
Titanium Grade 1, 2, and 5

ABS is a lightweight thermoplastic known for its impact resistance, toughness, and ease of machining. It is commonly used in aerospace for non-structural components, covers, and enclosures where durability and low weight are important.

We use ABS to manufacture custom aircraft parts that are strong yet lightweight, delivering exact shapes and smooth finishes. Our precision machining ensures each custom aircraft part fits perfectly, while the material’s toughness guarantees long service life.

Nylon is a durable thermoplastic with excellent wear resistance, toughness, and flexibility. It is often used in aerospace for components that need strength, abrasion resistance, and lightweight properties.

We machine nylon to produce lightweight yet strong aircraft components with high precision. Our parts are designed for smooth operation, resisting wear and absorbing impact. We ensure accurate dimensions, excellent finishing, and long-term durability, making nylon ideal for bushings, spacers, and fastening components.

Grades
Nylon 6, Nylon 6 (30% Glass Filled), Nylon 6/6 (30% Glass Filled), Nylon 6 Flame Retardant.

PC is a tough, lightweight transparent thermoplastic with high impact resistance and dimensional stability. It is easy to mold and shape, chemical resistant and recyclable, flame retardant, and UV resistant.

We machine PC to exact specifications, producing custom parts that combine strength, clarity, and durability. Our finishing ensures optical quality where needed, while our precision guarantees a perfect fit. We produce lightweight components that resist impact and maintain shape, making them ideal for safety and visibility applications.

PE is a lightweight thermoplastic with excellent chemical resistance and low moisture absorption. It is easy to shape and process, UV-resistant, durable, recyclable, and has insulating properties.

We use PE to create precise, corrosion-resistant aircraft parts with smooth finishes and accurate dimensions. The material’s low weight and chemical stability make it ideal for protecting sensitive systems. Our machining ensures consistent quality, delivering components that perform reliably while reducing overall aircraft weight.

PP is a lightweight thermoplastic with excellent chemical resistance, fatigue resistance, and low moisture absorption. It is used in aerospace for ducts, covers, and various non-structural components.

We machine PP to create durable, corrosion-resistant aircraft parts that maintain strength while reducing weight. Our process ensures precise dimensions, smooth finishes, and consistent quality. The material’s fatigue resistance makes it suitable for parts exposed to repetitive stress.

Grades
PP Homopolymer PP+GF(30%)

PTFE is a non-stick, chemically resistant thermoplastic with excellent temperature tolerance. It has a low friction coefficient, low moisture absorption ability, and can withstand harsh weather conditions.

We machine PTFE to exact dimensions, producing parts that offer smooth operation, low friction, and long-term chemical resistance. Our precision process ensures perfect fits and high-quality finishes. PTFE’s durability and heat tolerance make it ideal for demanding applications where performance must remain consistent over time.

PVC is a strong, lightweight thermoplastic with good chemical resistance and durability. It is heat and water-resistant, recyclable, and versatile, requires low maintenance, is cost-effective, and has an insulating property.

We use PVC to produce precise, corrosion-resistant aircraft parts with smooth finishes and consistent quality. Our machining ensures exact dimensions and a perfect fit, making it suitable for various interior and protective applications. PVC’s strength and resistance to chemicals make it a practical choice for long-lasting components.