CNC machining has various benefits and versatility, which is why it is gaining popularity in almost all industries. Custom motorcycle components are also manufactured using CNC machining.
If you want to learn about CNC machining motorcycle parts, the different techniques, materials, and other details, go through the guide below.
Why Choose CNC Machining Motorcycle Parts?
CNC machining for motorcycle components has various benefits that make it suitable for motorcycle parts. Especially when it comes to replacing the components that have been damaged or the motorcycle needs an upgrade in appearance.
Motorcycles are prone to accidents compared to cars, and hence, part replacement is usually needed. CNC machining allows the manufacture of custom parts for the motorcycle, which are precise and created with accuracy to match the required replacements.
CNC machining also ensures that these components are produced quickly and accurately. The CNC machining process is an affordable and efficient solution. It ensures that the upgrades are achieved quickly.
Benefits of CNC Machined Motorcycle Parts
CNC machining motorcycle parts comes with a lot of benefits, and some of these benefits are as follows:
Accuracy and Precision
CNC machining ensures high consistency and precision, even if the designs are complex. Hence, the required design of the components can be replicated in no time with a seamless finish.
Quick Speed
CNC machining helps produce components with speed and efficiency compared to traditional manual processes. Hence, these components can be achieved quickly, and the motorcycle can be on the roads earlier.
Versatility
CNC machining is capable of working with a wide range of materials. These materials consist of plastics, ceramics, and even metals. The flexibility of material selection helps in matching the preferences for the motorcycle components.
Customization
CNC machining allows customization of the components based on your ideas. You can create the components for motorcycles based on your concepts and have them created in reality.
Affordability
The upfront investment in the CNC machine could be high, but in the long run, the process is affordable. Cost-effective motorcycle components can be manufactured using CNC machining.
Performance and Durability
CNC-machined parts are more durable than manually manufactured parts. The ability of these components to withstand harsh environments is quite high and hence can be chosen for long-term components.
Similarly, this process offers enhanced performance of the components, being lightweight.
Materials Used for Custom Motorcycle Machining
There are different materials used for manufacturing custom motorcycle components using CNC machining. Some of these materials are as follows:
Aluminum
Aluminum is quite commonly used to manufacture motorcycle parts using CNC machining. Aluminum is a very strong material and offers corrosion resistance.
Moreover, it is lightweight, which ensures fuel efficiency. Aluminum is used to manufacture components like handlebars, engine castings, and foot pegs.
Stainless Steel
Stainless steel is highly resistant to corrosion and rust. Hence, it offers durability and can be chosen for components that are exposed to stress and pressure. Stainless steel is CNC machined to manufacture exhaust systems and sprockets.
Brass
Brass is a highly machinable material and offers an aesthetic look. It is used in motorcycle components for decorative purposes. Components like trims and badges are manufactured using brass.
Titanium
Titanium offers high performance, followed by an excellent ratio of strength to weight. It is used in manufacturing engine components. It is expensive, but due to the lightweight and strength it offers, the motorcycle parts manufactured are durable.
Plastics
CNC machining also works using plastics such as acrylics. The plastic components produced through CNC machining can be body parts, windshields, and light covers. Plastic is suitable for reflectors and covers of motorcycles due to its impact resistance and durability.
Ceramics
Ceramics are durable and heat resistant; hence, they are widely chosen for customizing motorcycle components through CNC machining. It is opted for manufacturing components exposed to heat, like brake systems and bearings.
CNC Machining Techniques for Custom Motorcycle Parts
CNC machining methods of different types are used for manufacturing customized motorcycle components. The most commonly opted CNC machining techniques are as follows:
CNC Milling
CNC milling is a very important machining method that helps to manufacture motorcycle components that are complex and need precision. It is widely opted for engine components.
The process keeps the workpiece still, and the cutting tool moves along the axes in a rotational field while removing material.
It helps to create components with details and ensures high performance with excellent surface finishing.
CNC Turning
CNC turning helps manufacture motorcycle wheels and components that are used within the engine. The process helps manufacture highly precise components.
In this method, the workpiece rotates on its position, whereas the cutting tools move in a linear motion while removing material.
The technique is suitable for manufacturing components with consistency and accuracy, and these components offer high performance.
Engraving and Laser Cutting
Engraving and laser cutting are also processes that help manufacture highly customized motorcycle components.
Laser cutting helps cut the exact dimensions of the materials using high-power lasers, ensuring excellent precision. Laser engraving also allows the addition of logos and texts to the components, which add personalization.
Surface Finishes and Post-processing Options for Motorcycle Parts
Post-processing for motorcycle components is required in certain cases after the components have been manufactured through CNC machining. Some of these surface finishing options are as follows:
Polishing
Polishing is a very common finishing process that is carried out to have a shiny surface with smoothness. It creates a very appealing finish and is used for fenders and fuel tanks.
Deburring
Deburring is also used as a finishing technique for gear components. It helps to remove any edges and burrs which are left after machining, ensuring appropriate function.
Anodizing
Anodizing treats the motorcycle components made using aluminum, like the rims of wheels and handlebars.
It is an electrochemical method that creates a layer of oxide on the components, making them corrosion-resistant and enhancing their appearance. The anodized components prove to be durable in the long run when exposed to harsh environments.
Powder Coating
CNC-machined motorcycle components like engine guards, frames, and swingarms can be finished with powder coating.
This method uses the application of dry powder, which is fused in the components through an electrostatic process. The motorcycle components, which are powder-coated, offer resistance against fading, scratching, and chipping.
Electroplating
Electroplating allows the creation of a layer of metal on the component. It enhances the look of the component and even offers protection to it. Usually, nickel and chrome plating are offered for components of motorcycles like trim, exhaust pipes, and handlebars.
Which Custom Motorcycle Parts Can You Make with CNC Machines?
Custom motorcycle parts manufactured through CNC machining have a long list. Some of these, which are widely manufactured, are as follows:
Handlebars: Handlebars require precise shapes to ensure ergonomic comfort, and CNC machining ensures customizing them.
Engine Casting: CNC machining helps to create custom engine castings so that engines can be protected.
Foot Pegs: Custom fit is achieved through CNC machining foot pegs, which improves the control and grip, making the riding experience exceptional.
Clutch and Brake Levers: These help improve the control of the motorcycle.
Chassis: CNC machining gives an aesthetic look and enhances the functionality of chassis components, adding customization to them.
Sprockets: Sprockets can be customized based on the varying conditions of roads, ensuring durability and performance.
Motorcycle Wheels: Custom wheels can be manufactured based on the desired performance using CNC machining.
Fuel Tank: A fuel tank with a custom shape and fit with dimensional stability is manufactured.
Practical Tips for Motorcycle Parts Project
In order to ensure that you get the right motorcycle parts manufactured for your project, some of the important tips to follow are given below:
- Look for a CNC machining service that has expertise in manufacturing motorcycle components.
- Try to consider an assessment of the reputation and customer service of the manufacturer.
- Clearly communicate your expectations and ideas, and keep yourself updated with the process and stages of manufacturing by checking up on them.
- Create your budgets carefully and consider the cost overruns.
- Custom CNC components for motorcycles take time to manufacture, so plan your timeline accordingly.
Conclusion
Custom motorcycle components are manufactured using different materials and styles and using versatile processes. The guide above must have given you detailed information on these components and how you can plan your projects.
Start to Work with DEK to Get your Motorcycle Parts
DEK offers a wide range of CNC machining services that can provide you with excellent motorcycle components customized to your requirements. So, when you need a balance of cost, precision, and performance, you can get in touch with us.ax