Productivity understands that change can be both overwhelming and frightening. Our experts are here to demonstrate that there are numerous advantages to upgrading to the automated production line. Organizations are interested in technologies that enable automation, such as IoT, Artificial Intelligence (AI), and Blockchain because of the benefits they provide. It offers exceptional benefits in a variety of ways, but most notably in terms of time and cost savings.
What is an Automated Production Line?
An automated production line is by the workpiece transmission system and control system, a group of automatic machine tools and auxiliary equipment in accordance with the process sequence, automatic completion of all or part of the manufacturing process of the production system.
Typically, raw materials such as metal ores, agricultural products such as grains, or textile source plants such as cotton and flax necessitate a series of treatments before they can be used. Crushing smelting and further refining are all processes used in the metal industry. In the case of plants, the valuable material must be separated from husks or pollutants and then treated before being sold.
Why are Automated Production Lines used?
Early industrial methods were bound by the availability of an energy source, with windmills and watermills providing power for the crude heavy processes and humans being employed for more precise activities. Previously, because raw supplies, power, and personnel were frequently located in separate regions, manufacturing was divided across several sites.
The concentration of people in manufactories and subsequently the factory as represented by Richard Arkwright’s cotton mills sparked the trend toward co-locating individual processes.
Reduced operating costs
Robots can do the job of three to five people depending on the task. In addition to labor savings, lower heating requirements can result in significant energy savings in automated operations. Robots automate procedures and improve part accuracy, resulting in less material waste in your operation.
Increased worker safety
Workers are relieved of harmful tasks by automated cells. Your employees will thank you for protecting them from the perils of working in a factory.
Shortened manufacturer lead times
When opposed to outsourcing or going offshore, automation can keep your process in-house, improve process control, and significantly cut lead times.
Greater Return on Investment
Automation solutions are tailored to your specific needs and goals, and they quickly pay for themselves through lower operating costs, shorter lead times, increased output, and other benefits.
Capability to compete more effectively
Automated cells enable you to reduce cycle times and per-piece costs while enhancing quality. This enables you to compete more effectively on a worldwide stage. Furthermore, the adaptability of robots allows you to retool a cell to outperform your opponent.
Production output has increased
A robot can work at a constant speed, unattended, 24 hours a day, seven days a week. That suggests you can make more. New goods can be integrated into the manufacturing process more quickly, and new product programming can be done offline without disrupting existing operations.
Part production and quality are consistent and improving
In general, automated cells complete the production process with less unpredictability than human workers. As a result, product quality is more under control and consistent.
Reduced environmental impact
Automation conserves energy by simplifying equipment and processes, reducing scrap, and occupying less space. Reducing your environmental footprint might result in significant financial savings.
Consistent output by robots enables a shop to estimate timing and costs with confidence. Because of this dependability, most projects can operate on a tighter margin.
Optimal floor space utilization
Robots are built on small bases to fit into small areas. Robots can be mounted on walls, ceilings, train lines, and shelves in addition to the floor. They can complete jobs in small locations, sparing you important floor space.
Productivity will collaborate with you to develop a full solution, including hardware, software, and controls. Your cell will be Productivity tested and delivered production-ready, allowing you to start producing parts as soon as it is installed in your shop.
Maximize your labor
Statistics reveal that during the next three decades, more than 76 million baby boomers will retire, with only 46 million new workers available to replace them. During this time, your labor need will remain high, making automation a genuine and practical solution.
These systems enable factory and industrial process automation, allowing for continuous mass production 24 hours a day, seven days a week, which increases productivity and reduces assembly times.
By utilizing adaptive control and monitoring in various phases of industrial processes, these systems are successful in eliminating human error and so enhancing the quality and homogeneity of the products provided. After several hours of constant work, performance does not suffer.
Machines and computers work at a consistent and constant rate. As a result, when controlled with an automation system, automated manufacturing processes have a longer length, stability, and solidity.
Although the initial investment in industrial automation systems may be substantial, applying this technology will result in lower data analytics costs. Furthermore, the danger of machine failure and service outages is minimized to a bare minimum as a result of this automatic data analysis.
Enhanced working conditions
Workers in a factory with an industrial automation system work fewer hours and spend more time on high-value-added jobs.
Added value has increased
Employees are relieved of the need to conduct boring and routine tasks thanks to automation technology. When the activity of machines and computers frees employees from completing these jobs, they can perform more value-added tasks in other parts of the firm that are more beneficial.
Increased human capability
The systems that businesses use to automate their services not only accomplish the duties that a human would do, but they are also capable of executing jobs that exceed a human’s capabilities. They are superior in terms of size, weight, speed, and resistance, among other things.
Increase system adaptability
- System adaptability, with the ability to be readily retooled and relocated for new manufacturing schedules
- Robots are adaptable and easily redeployed in new applications.
- Robots can readily transition between a variety of items without having to entirely rebuild production lines.
- With auto grippers and vision, quick changeover allows for varied part sizes and shapes to be part of the same run.
- The mixed-flow production method offers greater flexibility in responding to swings in demand.
- Robots can “learn” new processes in real-time.
- Changeover time is reduced.
In general, automated cells complete the production process with less unpredictability than human workers. This results in improved product control and uniformity… An automated manufacturing line is a process in which raw materials enter and finished products exit, with little or no human intervention…
In many ways, industrial automation technologies offer exceptional benefits. It is safer to utilize robots on dangerous production lines.