The Ultimate Guide of CNC Turning Aluminum
Are you looking for a way to process cylindrical aluminum parts? Then you must not miss CNC turning services. CNC turning aluminum can machine the shape of the parts you want, and with the advancement of technology, the accuracy is also perfect for your project needs.
Next, let's learn about turning aluminum together!
What are the Benefits of Aluminum CNC Turned Parts?
Some expected benefits of Aluminum CNC Turned parts are given as under:
They Offer Custom Finishing
Aluminum in CNC turning can be customized according to the client’s demands. The accuracy and precision of the manufactured parts can be adjusted according to the user’s needs.
Furthermore, regardless of the custom finishing, the durability of the CNC-turned aluminum parts remains unaffected.
High Strength-To-Weight Ratio
Another essential benefit of aluminum-turned parts is their high strength-to-weight ratio. They are available with substantial physical properties making them perfect for bearing a high mechanical weight.
In addition to this, aluminum-turned parts are available in different grades because of their strength-to-weight ratio.
Aluminum Parts are Recyclable
Almost all aluminum-turned parts are easily recyclable and can be used to make other durable industrial applications.
That’s why aluminum turned parts are considered one of the best tools to remove the carbon footprint in the manufacturing industries.
Resistant to Corrosion
Another plus point for using the CNC-turned aluminum parts is that they are highly resistant to corrosion under all circumstances.
They withstand the corrosive agents in the manufacturing industries where these parts are used. However, the anti-corrosion property of alumni turned parts vary from grade to grade.
Is Aluminum Easy to CNC Turning?
Yes, aluminum is pretty easy to use in CNC turning since it is relatively flexible and preferable to mold into different shapes like other metals.
The high flexibility and strength-to-weight ratio of aluminum make it one of the favorite materials to use in CNC turning.
In addition to this, different aluminum alloys can easily be cut into varied shapes and sizes without using large and complex tools.
The high Machinability and weldability of aluminum make it a suitable material for the CNC turning industry.
You can head out to DEK to get a better insight into the properties of aluminum that make it best for CNC turning.
What is the Aluminum Series Suitable for CNC Turning?
6091-T6 is regarded as one of the most durable yet reliable alloy series to be used in CNC turning. It’s getting famous in the CNC market due to its compatibility and flexibility.
Furthermore, this aluminum alloy is the first choice of the manufacturers who implement a CNC turning mechanism to remove the excess waste from the developed parts.
The primary reason for using 6061-T6 in CNC turning is its versatility and easy-to-machine nature. It can also withstand varying heat treatments during the manufacturing processes.
Will Aluminum CNC Turned Parts Rust?
Yes, aluminum CNC-turned parts can easily get rusted because of their terrible resistance to corrosion.
However, aluminum CNC turned parts are perfect in other mechanical properties such as weariness resistance and high strength-to-weight ratio.
Other than this, the manufacturers can carry out some steps to prevent rusting the aluminum CNC-turned parts.
You can apply preservatives on the aluminum CNC-turned parts to make them resistant to corrosion. You can also use a dip tank, spray, or brushes for applying the preservatives.
Are Aluminum CNC Turned Parts Resistant to Friction?
Yes, almost all aluminum CNC turned parts are highly resistant to friction because they come with a low coefficient of friction.
Aluminum CNC turned parts have a smooth finish on their surface that makes them less resistant to friction.
Thus, the manufacturers prefer using the aluminum CNC turned parts in their applications to get low friction during manufacturing processes.
CNC Turning Aluminum Vs. CNC Turning Stainless Steel, Which is Better?
CNC turning aluminum is considered a favorable process in the manufacturing industries because of the mechanical properties of aluminum.
Aluminum has high flexibility that makes it suitable for the varying industries to carve into different shapes.
However, when it comes to maintaining a substantial Machinability, CNC turning stainless steel is preferable.
CNC turning stainless steel also costs lower than the CNC turning aluminum.
What are the Applications of CNC Turning Aluminum Parts?
Some common applications of the CNC turning aluminum parts in different industries are given as under:
Aerospace Industry
CNC turning aluminum parts are used in the aerospace industry for better working of the machines. These tools include covering shafts, probes, eccentric hollow shaft, joint connector, and a fastener.
Automobile Industry
Many parts of the automobile industry also include CNC turning aluminum parts. Common CNC aluminum turned parts include a throttle shaft, sensor housing, pressure sensor housing, and a pipe joint.
Electronics Industry
A wide range of high-precision parts in the electrical industry contains the highest quality of CNC-turned aluminum parts. Some of these complex hardware parts include long rows of metal slats and panels.
Mechanical Industry
In many mechanical industries, the manufacturing machines contain some reliable and long-lasting CNC turning aluminum parts. Some of these mechanical parts include Pneumatic fitting, hose joint pipe coupler, and screws.
Besides these applications, the CNC Turned aluminum parts are also used:
- Connector joints
- Servo motor joint
- Anodized aluminum tube
- Engine shafts
Is Anodizing Necessary After CNC Turning Aluminum?
Yes, anodizing is pretty necessary after the CNC turning of aluminum material. The primary reason behind anodizing the aluminum parts is to improve the thickness of the insulating upper layer.
The upper layer of the CNC turned aluminum parts react with oxygen to form aluminum oxide.
Thus, the deposition of aluminum oxide on the upper layer of CNC turned aluminum parts makes it resistant to corrosion.
The anodizing process increases the thickness of aluminum oxide, thereby making it more resistant to corrosion.
DEK can be the best platform if you want to know more about the anodizing processes of CNC turned aluminum parts.
Is Chromate Plating Necessary After CNC Turning Aluminum?
Yes, chromate plating is necessary after CNC turning aluminum because it acts as a corrosion inhibitor, a primer, and a decorative finish to the surface of aluminum parts.
The upper layer of aluminum reacts readily with oxygen. Thus, chromate plating is done to prevent the extent of corrosion in the CNC-turned aluminum parts.
This process is also applied to the galvanized aluminum CN-turned parts since it makes them stronger.
The coating of dark colors on the CNC turned aluminum parts makes them highly resistant to corrosion.
Does DEK Offer CNC Turn Aluminum Services?
Yes, DEK is one of the most reliable Chinese manufacturers that provides the highest CNC turning aluminum services.
They use the premium quality of raw materials to manufacture the CNC-turned aluminum parts.
They also provide a consistent product quality to customers all around the globe. Moreover, they adopt a speedy yet efficient CNC turning process.
Does DEK Offer High Precision CNC Turn Aluminum Parts?
Yes, DEK has covered all the possible measures to produce the high precision CNC turned aluminum parts.
They have a team of skilled workers who inspect the parts after manufacturing.
Moreover, they stand rightly on all manufacturing standards to meet accuracy in the CNC turned aluminum parts.
