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Custom Precision Machining for Actuator Components

DEK uses multi-axis CNC milling to machine complex geometric shapes for actuator components with tight tolerances and accuracies of ±0.005 mm to ensure critical fits. In addition, we offer surface treatments such as anodizing or electroplating, and each part verified by CMM.
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Composants de l'actionneur
Introduction

High-precision Machining for Custom Actuator Parts with Complex Features

High-precision Machining for Custom Actuator Parts with Complex Features

Actuator components often require tight fits, multiple thread sizes, fine flatness, and precise hole positioning. Thin walls and multi-face geometries increase machining complexity.

DEK applies 5-axis CNC milling for simultaneous surface and hole machining, minimizing re-clamping errors. Thread milling ensures clean internal threads with consistent pitch and depth.

Surface treatments such as anodizing or zinc plating are applied per application needs. We control all critical tolerances through structured in-process checks and final CMM inspection.

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±0.005mm Tolerance

On bores, slots, and reference faces.

Usinage multiaxe

For co-axiality and parallelism control.

Thread Integrity

100% go/no-go gauge checked.

Ra 0.8μm Finish

Consistent on contact and sliding areas
capabilities

Capacités d'usinage

Multi-Axis Machining for Complex Profiles

Actuator parts with multiple intersecting holes or compound angles are milled in one setup using 5-axis machines. This eliminates misalignment between functional surfaces.

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Precision Tapping and Thread Milling

Threaded holes are machined using thread mills for consistent minor diameter. Each thread verified with calibrated gauges—blind holes deburred and cleaned.

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Surface Finishing & Anodizing

For aluminum actuator bodies, Type II and Type III anodizing available. Steel parts zinc or nickel plated. Surface roughness checked with contact profilometer.

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Flatness and Parallelism Control

Milled surfaces controlled using lapping or surface grinding where needed. Flatness and parallelism inspected with dial indicators and granite surface plates.

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Small-Batch to Mass Production

We support both prototype units and batch runs up to 10,000 pcs. Fixturing designed to ensure consistency and reduce per-part cost in larger runs.

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Certified Coatings & Anodizing

Coatings meet ISO, MIL, or RoHS standards. Anodizing thickness controlled to ±2μm. Certificates and test reports available on request.
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Tailored Fixture Design

Each actuator part uses a custom fixture to ensure parallelism and repeatable clamping, reducing deformation risk during multi-face machining.
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Full Material Traceability

We use certified materials only—6061, 7075, 17-4PH, and more. Mill certs and material batch records are maintained for each lot.
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Structured First Article Review

First article parts are inspected in full, with FAI report including dimensions, thread specs, and surface finish. Shared digitally before batch release.
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TESTIMONIALS

Témoignages

Ce qui nous différencie

DEK provides the precision, speed, and zero-defect manufacturing that mechanical engineers trust for their most critical applications.

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6–12h

6–12h Manual Quotes

You get a quote based on actual tolerances, not AI estimation. Saves you from mispricing.
1 Unit

1 Unit Start

No minimum required. Start from a sample and ramp up confidently.
7x24

7x24 Engineering Support

You always have access to CNC and DFM experts throughout your project.
FAQ

Composants de l'actionneur FAQ sur l'achat

Each part is reviewed for thread specs, surface treatments, and tolerance stacking.
Yes. We use thread milling and bottoming taps, followed by 100% thread gauge check.
Typically Ra 0.8μm after machining, lower with lapping or polishing. Finish can vary by material.
Yes. CMM used to check hole positions, flatness, and alignment. PDF reports included.
Aluminum 6061, 7075, stainless 304/316, 17-4PH, and high-performance plastics like PEEK.
Machined actuator parts ship in 5–7 days depending on geometry and surface treatment.
Yes. We use CAM programming to optimize toolpaths for M, UNC, and metric threads in one pass.
We provide anodizing or plating certification per RoHS or MIL-A-8625 if requested.
Yes. First Article Inspection (FAI) and full batch QC reports available in PDF or your format.
Yes, low-volume runs are supported without surcharge.

Need Consistent Thread Quality and Fit?

Upload your actuator part drawings for a fast, engineering-reviewed quote within 12 hours.

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