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Custom Precision Shaft Machining With Tight Concentricity

DEK uses multi-axis turning for precision shafts, achieving coaxiality of ±0.01 mm and surface finish of Ra 0.8 µm. Heat treatment and grinding are performed per DIN 3962 standards. Each shaft is fully inspected using CMM and gear profile testers before shipment.
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Albero di precisione
Introduction

High-Precision Machining for Custom Shaft Parts

High-Precision Machining for Custom Shaft Parts

Precision shafts require tight control over straightness, concentricity, and surface roughness. Long aspect ratios and tight fit tolerances increase machining complexity.

DEK utilizes high-precision turning, OD grinding, and in-process inspection to control runout below 0.01mm. For critical applications, we combine dynamic balancing, heat treatment, and custom fixtures to maintain geometric tolerances.

All shafts undergo concentricity checks and surface finish inspection using CMMs, roughness testers, and roundness measuring instruments.

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±0.005mm Tolerance

Across shaft diameter and mating areas

<0.01mm Runout

Guaranteed on all rotational features

Ra 0.2μm Finish

Achieved through precision grinding

1 Piece MOQ

Rapid prototyping for testing and validation
capabilities

Capacità di lavorazione

Precision OD Grinding Setup

We use high-precision cylindrical grinders to achieve Ra 0.4μm finish and <0.01mm runout. Custom jigs ensure shaft stability during grinding.

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Center Hole Lathe Turning

To maintain concentricity, we turn between centers with center-drilled ends. This method reduces deviation in long shafts.

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Hardness and Heat Treatment Control

We apply induction hardening or quenching with full hardness inspection. Material properties are verified post-treatment.

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Protective Export Packaging

All gear shafts are individually wrapped and secured in molded trays or foam-inserts. For long shafts or heavy parts, fumigation-free wooden crates are used.

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Stable Delivery with Engineering Traceability

Each order is tracked with a digital traveler system. Material certs, heat treat data, and inspection reports are archived and traceable per project.

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100% Runout and Concentricity Check

Each shaft is measured using CMM, roundness tester, and custom V-block fixtures to verify concentricity and axial runout.
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Controlled Heat Treatment Workflow

We validate heat-treated parts with hardness testing and microstructure analysis, using Rockwell and Vickers scales as needed.
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Certified Materials & Traceability

Material certificates with full traceability (EN10204 3.1) available. We also support DFARS and RoHS material requests.
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Balanced Production and Delivery Pipeline

From 1-off to batch orders, we manage project timelines with lead-time planning, buffer control, and export packaging.
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TESTIMONIALS

Testimonianze

Cosa ci rende diversi

Precisione, tempi rapidi e zero difetti: gli ingegneri meccanici si affidano a DEK quando il fallimento non è un'opzione.

Contatto
-40%

Risparmiare sui costi

Manteniamo i costi bassi con un piano di produzione intelligente, in modo che possiate ottenere pezzi di alta qualità senza un prezzo elevato.
7 giorni

Risparmiare tempo

Prototypes in 3–5 days. Production parts in 7–12. No waiting, no delays.
+/-0.005

Alta precisione disponibile

Possiamo gestire tolleranze fino a ±0,005 mm (±0,0002"). Ogni pezzo viene sottoposto a rigorosi controlli.
FAQ

Presicion Shaft Domande frequenti sull'acquisto

We evaluate drawings manually for tolerance zones, materials, and finishes. Send your drawings at quote@dekmake.com
Length, material hardness, concentricity, and required surface finish impact price.
Prototypes: 3–5 days. Heat-treated or ground shafts: 10–15 days depending on complexity.
Yes, using dial indicators, roundness testers, and CMM for full axial validation.
Yes, we accept one-piece orders for prototyping or testing.
We offer OD, length, runout, hardness, and finish reports. Format can match your templates.
Yes. Coating or oil protection included per your spec. Custom finish optional.
Yes. All files are protected, and NDAs can be signed on request.
Alloy steel, stainless steel, tool steel, and titanium—all with certified traceability.

Put Your Precision Shaft into Production Today

Send us your drawing—we’ll provide fast DFM feedback and a precise quote, no minimum order.

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DEK
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