Sheet Metal Prototyping Servicios
DEK offers cost-effective and high-quality sheet metal prototyping services for a variety of applications. With our efficient production and robust machining capabilities, from automotive to medical parts, we can ensure rapid delivery of high precision, highly accurate components, allowing you to iterate quickly and bring products to market faster.
- Certificación ISO 9001:2015
- Plazo de entrega corto y entrega rápida
- Ahorre más del 60% de sus costes
- Design flexibility and material variety
- Fast turnaround and complex geometries
Custom Sheet Metal Prototypes and Parts at DEK
DEK has advanced sheet metal fabrication processes to provide high precision prototypes or parts according to your project requirements, supporting simple bent sheet metal prototypes to complex mechanical assemblies.
DEK offers a full range of sheet metal fabrication services including bending, punching, embossing, drilling, lasering, pinning, and cutting of standard gauge metals. Sheet metal can be cut, bent, and stretched into virtually any shape, and is commonly used for prototyping and low volume production.
Not only do we produce durable end-use parts, but we also offer a wide range of materials such as aluminum, stainless steel, brass, copper, and more. In addition, we offer a variety of surface finishes, including anodizing, passivation, powder coating, and plating, to make prototypes and assemblies to your specifications for a variety of industries, such as automotive, aerospace, medical equipment, electronics, and robotics.
Aluminum Instrument Enclosure
Console Operator Enclosure
Fuel Tank
Metal Name Plate
Picture Frame
Electronic Equipment Housing
Electronic Enclosure
Sheet Metal Bracket
Sheet Metal Prototype Capacidades
Bending & Forming
DEK provides quality service for both simple and complex bending, using electric and hydraulic bending machines to create V-, U-, and channel-shaped bends to your specifications, including tight-tolerance sheet metal parts.
We utilize the latest bending technology to achieve consistent accuracy and repeatability for all your bending needs. With no minimum order requirements, we can support individual prototypes or high volume production, offering you the most cost-effective pricing on the market.
Corte por láser
DEK's laser cutting services offer cost-effective solutions for your manufacturing needs. Whether you are producing individual prototypes, small batches or large quantities, we can meet your diverse needs.
We offer a variety of material options including aluminum, steel, stainless steel, brass and copper. We utilize state-of-the-art laser cutting machines for high-precision cutting, drilling and engraving. In addition, we can perform post-processing such as coating and heat treatment as well as provide certifications or inspection reports such as raw material certificates, CMM, and FAIR measurement reports upon request.
Waterjet Cutting
DEK's waterjet cutting service uses high-pressure water and abrasives to quickly cut metal and plastic parts from sheet metal, accurately cutting sharp corners, holes and complex shapes with small internal radii.
Our advanced equipment and top-of-the-line technology can cut materials of different shapes, sizes and thicknesses with fast turnaround. Not only can we save time on your project, we can also ensure excellent surface results. Whether you need a single part, a batch of prototypes or mass production, DEK can provide a cost-effective solution.
Materiales
Sheet Metal Prototype Opciones de material
Aluminio
Aluminum is easy to cut, bend, and weld, and DEK can customize aluminum enclosures in a variety of shapes, sizes, and configurations using different aluminum alloys, commonly known as the 3000 Series, 5000 Series, and 6000 Series, to meet the needs of different applications, and all of our products are ISO 9001:2015 certified.
Acero inoxidable
Stainless steel offers outstanding durability, corrosion resistance, and versatility.DEK manufactures a wide range of stainless steel enclosures with best-in-class technology, ideal for industrial equipment housings, medical device housings, and food processing equipment. Manufacturing stainless steel sheet metal prototypes or parts in bulk can reduce costs by up to 40%.
Titanio
Titanium has an excellent strength-to-weight ratio, corrosion and temperature resistance, making it ideally suited for the iteration of aerospace components, and DEK has the machining capabilities to produce high-quality, high-precision titanium sheet metal prototypes or parts for you, including fuselage structural components, engine parts, and spacecraft housings.
Latón
Brass has good strength, toughness and ease of machining, making it suitable for complex shaped sheet metal parts. In addition, brass has excellent electrical conductivity and corrosion resistance, making it an ideal choice for housings for connectors, switches and sensors, and DEK can provide you with a full range of brass fabrication services.
Cobre
Copper has excellent electrical and thermal conductivity, making it ideal for electronic components and heat sinks. Copper is also highly malleable and can be easily shaped and molded during the fabrication process, making it an excellent material for sheet metal prototypes. DEK has the manufacturing capabilities to provide efficient solutions for your copper prototypes.
Acero al carbono
Carbon steel has good strength, toughness and workability, which makes it suitable for all kinds of sheet metal processing. Through heat treatment, the hardness and strength of carbon steel can be improved to better meet the requirements of different applications. In addition, carbon steel has good weldability, which makes it easy to assemble complex structures, contact DEK to get your quote!
Industrias
Industrias Nos separamos
Automoción
DEK has extensive experience in automotive prototyping and custom parts manufacturing, including body frames, roof panels, bumpers and mirror housings.
With DEK's quality services, you can launch products faster, reduce risks and streamline production processes. We are ISO 9001:2015, IATF 16949:2016 certified and provide 24/7 engineering support.
- 100% Garantía de calidad
- Entrega mundial
- Experiencia y conocimientos
- Montaje preciso
Médico
DEK has expertise in medical device prototyping and custom parts manufacturing, including medical device housings, drug storage cabinets, stands and frames, mobile medical equipment and surgical instruments.
We produce prototypes and parts on-demand at affordable prices, speeding time-to-market, reducing risk, and streamlining the manufacturing process. ISO 9001:2015 and ISO 13485 certified.
- Materiales de producción
- Componentes de alta precisión
- Producción rápida de dispositivos complejos
- Control de calidad de MMC
Aeroespacial
We have extensive experience in the production of aerospace prototypes, including airframe structural components, engine housings, landing gear supports and interior trim. You can get high quality customized aerospace prototypes and custom parts from DEK.
Producimos bajo demanda con precios rentables, y conseguimos lanzar más rápido, reducir el riesgo y agilizar el proceso de producción. Certificación ISO 9001:2015, AS9100:D.
- Geometrías complejas
- Tolerancias estrictas
- Estrictas inspecciones de calidad
- Múltiples opciones de materiales
Electrónica
We have specialized in manufacturing electronic device prototypes for many years, and you can get high-quality custom electronic prototypes and custom parts from DEK, including electronic device housings, control panels, heat sinks, brackets and frame parts.
Fabricamos bajo demanda a precios competitivos y podemos lanzar productos más rápido, reducir riesgos y agilizar su cadena de suministro. Certificación ISO 9001:2015,IATF 16949:2016.
- Prototipos y fabricación completa
- Pruebas e inspección del producto final
- Embalaje especializado y entrega puntual
Robótica
We have extensive experience in robot prototyping, including robot frames, robot housings, articulated mounts, rails, drive assembly housings and heat sinks. You can get high-performance robot prototypes and customized parts from DEK.
Producimos bajo demanda a precios rentables, lo que le ayuda a lanzar productos más rápido, reducir riesgos y agilizar la producción. Certificación ISO 9001:2015.
- Enorme capacidad de producción
- Prototipos robóticos complejos
- High precision and tight tolerances
- Combinación de tecnologías de prototipado rápido y fabricación digital
Por qué elegir Nuestros servicios
La producción única de prototipos de alta calidad le ahorra tiempo y dinero
Capacidades de ingeniería
Producción rápida
Acabados superficiales
Control de calidad
Montaje de precisión
Embalaje y envío
Nuestra Proceso de pedido
Enviar petición de oferta
Enviar RFQ con dibujos 2D/3D y requisitos detallados a través de correo electrónico o formulario en línea.
Revisión y presupuesto
Nuestro equipo de ingenieros revisará detenidamente cada plano y le proporcionará un presupuesto preciso en un plazo de 6 horas.
Confirmar pedido
Confirma el presupuesto, los detalles y el plazo de entrega, y luego firma el contrato.
Producción
Organizar el proceso de producción, iniciar la programación y el mecanizado.
Control de calidad
Estricto control de calidad durante la producción y la inspección final.
Embalaje y envío
Empaquete las piezas, coloque las etiquetas de identificación de las piezas y comience el envío.
Enviar RFQ 222
Revisión y presupuesto
Confirmar pedido
Producción
QC
Entrega
Sheet Metal Prototype Preguntas frecuentes
Obtenga un presupuesto exacto Para sus próximos proyectos
No importa que su proyecto sea complicado o sencillo, no importa que sea de metal o de plástico, obtendrá un presupuesto preciso en un plazo de 6 horas.
Pida presupuesto hoy mismoConocimientos of Sheet Metal Prototype
What is Sheet Metal Prototyping?
Sheet metal prototyping is the use of sheet metal fabrication processes to create a preliminary physical model with the basic shape, structure and functional characteristics of a product during the product design and development stage.
Sheet metal prototyping refers to the creation of a prototype by bending, stretching and cutting metal until the desired product is formed. Metals commonly used for sheet metal prototyping include aluminum, copper, stainless steel, steel and zinc. Sheet metal prototyping creates durable parts, making it ideal for prototypes that have been tested for durability.
Sheet Metal Prototyping Process
- Design: Use the software to draw the part drawings and determine the shape and size.
- Material Selection: Choose the appropriate sheet metal material (such as stainless steel or aluminum).
- Cutting: Cut the material into the desired shape by laser cutting or shearing.
- Forming: Process the cut material into a three-dimensional shape by bending or stamping.
- Joining: If there are multiple parts, use welding or bolts to join them together.
- Surface Treatment: Finished products are cleaned and painted to improve appearance and durability.
- Inspection: Check the dimensions and function of the finished product to ensure that it meets the design requirements.
- Adjustment: Optimize and adjust the design according to the inspection results.
Alternatives to Sheet Metal Prototyping
Impresión 3D: Using additive manufacturing technology, prototypes of complex shapes can be produced quickly, suitable for small batch production and customization needs.
CNC Machining: computer numerical control machining can handle a wide range of materials, suitable for the production of precision parts, especially hard materials and complex shapes.
Injection Molding: suitable for mass production of plastic materials, making complex shells and structural parts, high efficiency and low cost.
Vacuum Forming: using heated plastic plates pressed on the mold to produce parts, low cost, high efficiency, can make large parts.