Gear Machining Сервис

Aluminum is a lightweight, corrosion-resistant metal with excellent machinability and a good strength-to-weight ratio. It is commonly used in precision parts where durability and weight savings are both important.

At DEK, we machine aluminum gears for industries needing lightweight but strong components, including aerospace and automotive. Our gear machining service capabilities allow us to produce high-precision gear profiles with clean finishes and consistent quality. We manufacture components like drone gearboxes, aerospace gear systems, EV differential housing, etc, using aluminum.

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Aluminum 6060, 6061, 6082, 7050, 7075

Brass is a copper-based alloy known for its excellent machinability, corrosion resistance, heat and electrical conductivity, and low friction. It’s ideal for applications that require quiet, smooth operation and good wear resistance in gears.

We use brass at DEK to create precision-machined gears for electrical devices, instruments, and marine applications. Our machines achieve tight tolerances and smooth finishes that enhance gear performance and reduce noise. You can rely on DEK’s brass gears for consistent quality, long-term durability, and reliable mechanical function.

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Brass 260, C360, Cz121

Bronze is a strong, wear-resistant metal alloy that offers excellent corrosion resistance and low friction. It is widely used for gears operating under heavy loads or in marine environments.

At DEK, we machine bronze gears with exact precision, ensuring optimal fit and durability. Our bronze gears perform well in demanding conditions, offering superior resistance to wear and seizing. With advanced tools and expert handling, DEK delivers bronze gears with smooth finishes and reliable strength for your industrial or marine needs.

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Bronze 544, 841, 932, 954

Cast iron is a durable metal with excellent wear resistance, heat retention, and vibration damping. It is frequently used in applications requiring high rigidity and load-bearing capacity.

At DEK, we machine cast iron gears that are ideal for heavy machinery and power transmission. Our gear machining service techniques allow for accurate tooth cutting and fine finishes that reduce vibration and wear. We utilize cast iron to manufacture several gear parts like industrial gearbox housing, automotive differential carriers, CNC machine gears, etc. You can trust DEK’s cast iron gears for long-term performance in rugged, high-load environments.

Stainless steel is a corrosion-resistant alloy known for strength, toughness, and durability. It performs well in harsh environments and is widely used in high-precision mechanical applications.

We machine stainless steel gears at DEK for industries such as food processing, marine, and medical. Our parts offer exceptional corrosion resistance and consistent accuracy. With smooth finishes and tight tolerances, DEK’s stainless steel gears deliver top reliability and long-lasting performance in sensitive or corrosive settings.

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Stainless Steel 301, 303, 321, 304, 304L

Titanium is a lightweight, corrosion-resistant metal with excellent strength and fatigue resistance. It’s ideal for high-performance applications where weight savings and durability are both essential.

At DEK, we machine titanium gears for aerospace, medical, and defense sectors. Our cutting-edge machines ensure tight tolerances and exceptional surface finishes. You benefit from titanium gears that are lightweight yet incredibly strong, made to meet strict standards, and able to withstand extreme environments with consistent reliability.

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Titanium Grade 1, 2, 5

Zinc is a corrosion-resistant, easy-to-machine metal that offers electrical conductivity and recyclability. It’s suitable for producing precise gears in high-volume, low-load applications like electronics and consumer products.

We machine zinc gears at DEK to meet exact specifications and smooth finishes. Ideal for cost-sensitive projects, our zinc gears maintain dimensional accuracy and resist oxidation. With DEK, you get fast turnaround, consistent quality, and dependable gear components for everyday use and moderate mechanical demands.

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Zamak 3

Nylon is a strong, wear-resistant plastic with low friction and excellent fatigue resistance. It performs well in moist environments and is widely used in mechanical gear systems for smooth, silent operation.

At DEK, we machine nylon into durable gears used in automotive parts, conveyors, and consumer products. Our precision tools deliver tight tolerances and clean finishes that reduce noise and vibration. Nylon’s lightweight nature, combined with our expert gear machining service, ensures your parts function smoothly, even in high-cycle applications, with reduced need for lubrication and long service life.

Классы
Nylon 6, Nylon 6 (30% Glass Filled), Nylon 6/6 (30% Glass Filled), Nylon 6 Flame Retardant

PC is a tough, impact-resistant plastic with high dimensional stability. It maintains strength across a range of temperatures and environments, making it suitable for structural and mechanical parts, including gears.

We machine PC at DEK into transparent or colored gears that need both strength and visual appeal. With our high-precision gear machining service, your PC gears achieve accurate dimensions, clean cuts, and smooth finishes. These parts are ideal for devices that require durable, shatter-resistant gears, especially in electronics or equipment exposed to vibration and frequent use.

PE is a lightweight, chemically resistant plastic with good impact strength and moisture resistance. It offers low friction and performs well in low-load gear applications where quiet operation is key.

DEK uses PE to machine gears for equipment where water resistance and smooth motion are required, such as in pumps or lab tools. Our machining delivers smooth, burr-free finishes and accurate gear profiles. You get PE gears that move quietly, resist chemical corrosion, and reduce maintenance thanks to their wear-resistant, low-friction nature.

PEEK is a high-performance plastic with excellent mechanical strength, chemical resistance, and thermal stability. It is ideal for gears used in demanding environments requiring precision and durability.

At DEK, we machine PEEK into high-load and high-temperature gears for aerospace, medical, and industrial applications. Our gear machining service capabilities ensure dimensional accuracy and superior surface finishes. You receive gear components like aerospace sensor gears, MRI-compatible drive gears, chemical pump gears, etc., that withstand extreme conditions without losing performance. PEEK gears from DEK offer long-lasting wear resistance and reliability in the most critical systems.

PMMA is a transparent, UV-resistant plastic that offers moderate strength and excellent clarity. It is commonly used in applications requiring visibility and low-load functionality, including display gears and aesthetic gear components.

We machine PMMA gears at DEK for use in instruments, models, and optical systems. Our tools deliver crystal-clear surfaces, precise tooth profiles, and uniform finishes. With DEK, your PMMA gears don’t just look great, but they also operate reliably where light-duty performance and visual appeal are essential. We help bring function and design together in every part.

PP is a lightweight, chemically resistant plastic with good fatigue strength and low moisture absorption. It performs well in wet or chemically aggressive settings with minimal wear.

At DEK, we machine PP into gears used in laboratory devices, chemical processing systems, and light-duty machinery. Our gear machining service ensures precise tooth profiles and smooth finishes for quiet, efficient motion. You can rely on DEK’s PP gears to resist corrosion and retain strength in moist or reactive environments, delivering excellent value and lasting performance.

Классы
Гомополимер ПП, ПП+ГФ (30%)

TPU is a flexible, abrasion-resistant plastic with good impact strength and elasticity. It’s used in gears that require cushioning, noise reduction, or dynamic movement in mechanical systems.

DEK machines TPU with precision to produce components like medical pump gears, automotive vibration-damping gears, flexible coupling gears, etc. We ensure smooth, flexible gear surfaces that resist wear while maintaining silent operation. TPU gears from DEK combine flexibility and precision, allowing your machines to absorb shocks, reduce vibration, and operate smoothly in fast-moving systems.