Pedido de orçamento

Overmolding Service

Overmolding allows you to combine different types of materials to form a single component. This method helps improve the durability, ergonomics, functionality, and aesthetics of parts.

If you’re looking for a reliable overmolding service, DEK is your go-to partner. With our many years of specialised experience in overmolding and our team of professionals, we deliver high-quality, durable, and cost-effective solutions. No matter how complex your design is, we will deliver the best.

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Overmolding Service

introdução

Overmolding Service – Durable, High Quality, and Cost-Effective

overmolded part

At DEK, we offer the best overmolding service, bearing in mind your unique needs and industry. We deliver high-quality, precise, durable overmolded components at a relatively fair price.

We don’t just offer you the flexibility of ordering any quantity, but our prices are also cheaper than the industry standard. Our advanced technological machines and tools, a group of professionals, a highly equipped workshop, and versatile available materials allow us to deliver complex and simple projects quickly.

Whether you want a prototype or mass production, or you need expert advice on your design, we are always ready to help.

  • Fast turnaround within 4-7 days
  • Ability to handle complex geometries
  • Tight tolerance within +/- 0.005mm
  • ISO 9001:2015, ISO 13485, and AS9100D certified
  • Custom finishes and surface treatment
  • Worldwide delivery
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Materiais for Overmolding

We offer a wide range of metals and plastics for overmolding. If you don’t see the material you require, please contact us or view our full materials list.

Metais

Alumínio
Latão
Cobre
Magnésio
Aço inoxidável
Titânio
Aço para ferramentas

Plásticos

ABS
Acrílico
Delrin
Nylon
PEEK
PET
PP
Alumínio

Aluminum is a lightweight, corrosion-resistant metal known for its excellent strength-to-weight ratio and thermal conductivity. It is easy to machine and offers a smooth surface finish.

At DEK, we use aluminum in overmolding projects that require both strength and reduced weight. You benefit from our precise machining, excellent bonding techniques, and clean finishes. Whether for structural or aesthetic purposes, we make sure your aluminum-based components meet your exact needs.

Liga metálica
Aluminum 2017A, 2024, 5052, 5083, 6060

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Alumínio
Latão

Brass is a copper-zinc alloy known for its corrosion resistance, electrical conductivity, and attractive appearance. It offers good machinability and is often chosen for components that need both function and aesthetic appeal.

At DEK, we use brass in overmolding services that require strong mechanical performance and excellent surface finish. With our experience, you get high-quality parts like aerospace sensor terminals, valve bodies, and coaxial connectors that are durable, visually appealing, and consistent in performance across every batch.

Liga metálica
Brass 260, C360, Cz121

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Latão
Cobre

Copper is a highly conductive metal with excellent thermal and electrical properties. It is also resistant to corrosion and offers natural antimicrobial benefits.

At DEK, we work with copper to build overmolded parts that need conductivity and high performance. Our team ensures the copper substrates are accurately machined and cleaned for superior adhesion. With careful control of each step, we deliver long-lasting parts that maintain precision, meet your specifications, and function dependably under repeated use.

Liga metálica
Copper C101, C110

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Cobre
Magnésio

Magnesium is an ultra-lightweight metal known for its high strength-to-weight ratio. It has good machinability and is commonly used in applications where reducing weight is a critical requirement.

Our specialised overmolding service allows us to machine magnesium with great care, ensuring that its low density doesn’t compromise its performance. You’ll receive precisely crafted components that are lightweight yet durable. These include components like medical device housing, electronic enclosures, steering column brackets, etc.

Liga metálica
AZ31B, AZ61B, and AZ91D

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Magnésio
Aço inoxidável

Stainless steel is a strong, corrosion-resistant alloy with excellent mechanical properties. It’s durable, hygienic, and withstands harsh environments, making it a preferred material in many sectors.

At DEK, we use stainless steel to create strong and reliable substrates for overmolding. Our machining ensures high precision and clean bonding surfaces. The final parts we deliver are built for endurance, with smooth finishes and tight tolerances. You get consistent quality, ensuring your parts last longer and perform under demanding conditions.

Liga metálica
Stainless Steel 301, 303, 321, 304, 304L

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Aço inoxidável
Titânio

Titanium is a high-performance metal offering excellent strength, corrosion resistance, and a low weight-to-strength ratio. It is also biocompatible, making it suitable for demanding and specialised applications.

At DEK, we machine titanium with extreme precision, preparing it for overmolding with various plastics. You benefit from our accurate handling and advanced processes that ensure proper bonding. Our finished parts combine strength, corrosion resistance, and top-tier durability, giving you components you can trust even in tough operating environments.

Liga metálica
Titanium Grade 1, Grade 2, Grade 5

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Titânio
Aço para ferramentas

Tool steel is a hard, heat-resistant metal used primarily for tooling and industrial parts. It maintains sharp edges, resists deformation, and performs well under stress or heat.

DEK works with tool steel to produce strong and resilient substrates for overmolding. Our advanced machining capabilities give you precise and clean surfaces ready for bonding. We ensure the final components are dimensionally accurate and built to last, whether for low- or high-volume production. You’ll receive reliable, high-strength parts every time.

Liga metálica
Tool Steel A2, A3, D2, H13, O1

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Aço para ferramentas
ABS

ABS is a strong, durable plastic that resists impact and offers good surface quality. It is lightweight, easy to mold, and commonly used for both structural and aesthetic parts across various applications.

At DEK, we work with ABS when you need parts that combine toughness and clean appearance. We use advanced overmolding service techniques to create seamless bonds with metal or other plastics. Our consistent finishing and tight tolerances ensure your parts are high-quality, reliable, and suitable for demanding functional use or attractive designs. We utilise ABS to create parts like medical device enclosures, automotive dashboard components, control panel housing, etc.

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ABS
Acrílico

Acrylic is a clear plastic known for its excellent optical clarity, UV resistance, and scratch resistance. It is lightweight, rigid, and ideal for parts that require transparency or visual appeal.

At DEK, we use acrylic in overmolding when your product needs to look sharp and remain tough. We precisely shape and bond acrylic with other substrates to deliver smooth, distortion-free finishes. You receive durable parts that maintain clarity, resist impact, and function reliably in varied environments. We ensure tight quality control, so your components are always polished, aligned, and ready for high-visibility applications in demanding sectors.

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Acrílico
Delrin

Delrin is a strong, low-friction plastic with excellent wear resistance and dimensional stability. It is ideal for mechanical components requiring tight tolerances and consistent performance over time.

At DEK, we use Delrin in overmolding service where stiffness and smooth performance are vital. We machine and mold it to tight specifications, ensuring long-term reliability. You benefit from our ability to maintain precise dimensions and deliver parts that withstand motion, pressure, and mechanical wear. These include components like gear wheels, surgical instrument handles, etc.

Notas
Delrin 150, Delrin AF (13% PTFE Filled), Delrin (30% Glass Filled)

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Delrin
Nylon

Nylon is a durable, flexible plastic with excellent resistance to wear, chemicals, and impact. It maintains strength under stress and performs well in a range of temperatures and environments.

DEK uses nylon for overmolding parts that must endure repeated use, mechanical loads, or exposure to chemicals. You receive components that are strong, precise, and stable under pressure. With reliable finishes and functional durability, our nylon overmolded parts meet demanding industry standards.

Notas
Nylon 6, Nylon 6 (30% Glass Filled), Nylon 6/6 (30% Glass Filled).

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Nylon
PEEK

PEEK is a premium plastic with outstanding mechanical strength, thermal stability, and chemical resistance. It is suitable for extreme environments and high-performance engineering applications.

At DEK, we use PEEK for your overmolding needs when your part must withstand heat, stress, and aggressive chemicals. We machine and mold PEEK to tight tolerances, ensuring a strong, lasting bond with substrates. You get high-performance parts that remain dimensionally stable under pressure. With precision finishes and high-grade performance, our PEEK overmolded components are ready for critical applications where failure is not an option.

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PEEK
PET

PET is a clear, strong, and lightweight plastic that resists chemicals and moisture. It is often used for transparent parts and is also valued for its recyclability and surface durability.

At DEK, we use PET for overmolding parts that need clarity, strength, and environmental resistance. We mold PET with care, ensuring uniform shapes and excellent surface adhesion. Your parts benefit from our precision, resulting in smooth, polished finishes and long-term reliability. Whether the application is aesthetic or functional, we provide consistent quality that enhances both appearance and performance.

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PET
PP

PP is a semi-rigid, chemical-resistant plastic with great fatigue strength and flexibility. It is lightweight, moisture-resistant, and cost-effective for many industrial applications.

At DEK, we use PP in overmolding services to help you produce parts that combine flexibility and toughness. These parts include automotive panels, syringe plungers, power tools, handles, etc. Our team ensures proper bonding, even on intricate or curved designs. You receive components with smooth finishes and excellent resistance to stress or environmental wear.

Notas
Homopolímero de PP, PP+GF(30%)

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PP

Instantâneo & Citações exactas

Analisaremos minuciosamente cada desenho e forneceremos orçamentos exactos.
Engenheiros de maquinagem CNC

Não utilizamos ferramentas de cotação automatizadas em linha, porque são muito imprecisas. As plataformas de cotação em linha baseiam-se apenas em cálculos baseados em montantes de corte e coeficientes fixos, não tendo em conta as nuances reais do processamento, tais como a deformação do material após o tratamento térmico, requisitos de tolerância apertados, retificação após o tratamento térmico, etc. Consequentemente, os cálculos automáticos de preços podem levar a imprecisões, aumentando, em última análise, os seus custos.

Mas pode ficar descansado com a DEK!

Os nossos orçamentos são económicos e precisos porque temos uma equipa de engenheiros mecânicos profissionais que analisam meticulosamente cada desenho. Estes engenheiros têm mais de 10 anos de experiência e possuem conhecimentos profundos em programação, funcionamento de máquinas, pós-processamento, propriedades dos materiais e muito mais. Garantimos que receberá orçamentos exactos no prazo de 6 horas.

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As nossas vantagens

Mais de 2300 engenheiros Adoro trabalhar connosco

Testemunhos

O nosso Processo de encomenda

Ao contrário das plataformas de cotação da Internet, produzimos e completamos todos os pormenores das suas peças na nossa própria fábrica. Cada passo é profissional e fiável, para que possa ficar descansado.
1
Enviar RFQ

Enviar RFQ com desenhos 2D/3D e requisitos detalhados por correio eletrónico ou formulário online.

2
Crítica e cotação

A nossa equipa de engenheiros analisará cuidadosamente cada desenho e fornecerá um orçamento preciso no prazo de 6 horas.

3
Confirmar a encomenda

Confirme o orçamento, os pormenores e o calendário de entrega e, em seguida, assine o contrato.

4
Produção

Organizar o processo de produção, iniciar a programação e a maquinagem.

5
Controlo de qualidade

Controlo de qualidade rigoroso durante a produção e a inspeção final.

6
Embalagem e expedição

Embale as peças, coloque etiquetas de identificação das peças e inicie a expedição.

Enviar RFQ 222
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Crítica e cotação
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Confirmar a encomenda
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Produção
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CQ
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Entrega
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FAQ

Overmolding Service FAQs sobre a compra

Yes, we do. Whether you need just a few parts for testing or a low-volume production run, DEK is ready to help without any minimum order quantity.
You’ll benefit from our precision, material expertise, and quality control. At DEK, we focus on delivering consistent, high-performance parts with tight tolerances and great surface finish.
Yes, we serve clients worldwide. No matter where you are, DEK can ship your overmolded parts safely and efficiently to your destination.
Yes, we offer expedited service for time-sensitive orders. If you're on a tight deadline, just let us know. We’ll prioritize your project without compromising quality.
Definitely. We encourage prototyping to help you test your design before committing to a large run. You’ll get a clear idea of fit, function, and finish.
We usually provide quotes within 6 hours. Just send your drawings, material preferences, and order volume. We will quickly give you accurate pricing and timeline estimates.

Obter um orçamento exato Para os seus próximos projectos

Independentemente de o seu projeto ser complicado ou simples, de ser de metal ou de plástico, receberá um orçamento preciso no prazo de 6 horas.

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About Sobremoldagem

What is Overmolding?

Overmolding is a manufacturing process where one material is molded over another to create a single, unified component. Typically, a soft or flexible plastic (like TPE) is molded over a harder base material such as metal or rigid plastic. This process enhances both the function and appearance of the final part.

Whether for consumer goods, electronics, automotive, or medical applications, overmolding offers a cost-effective and efficient way to enhance product performance and durability in a single integrated process.

What are the Advantages of Overmolding?

Overmolding offers a smart solution to improve product strength, feel, and efficiency by combining different materials in one seamless part. It eliminates the need for secondary assembly and enhances the overall function and appearance.

  • Stronger material bonding
  • Better grip and ergonomics
  • Reduced assembly time
  • Enhanced sealing and protection
  • Improved product aesthetics

When Do You Need Overmolding Service?

You need overmolding service when you want to enhance the functionality, comfort, or durability of a product by combining different materials into one part. It's particularly useful when you need a soft-touch grip on a hard plastic or metal component or when waterproofing or vibration isolation is important. If you're trying to avoid secondary assembly steps or improve the look and feel of your product, overmolding is the ideal choice. You may also consider this service when you want to build parts that require high mechanical bonding, better aesthetics, or reduced labour and production costs.

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