CNC Machining Cost: Cost-Saving Factors and Tips

The advent of new innovations has brought technologies like 3D printing, but the significance of CNC machining holds its position. It is one of the most considerable choices for manufacturing components that are precise, versatile, and high quality.

However, the CNC machining cost is always a factor to consider when choosing it for your project. So, let's read the guide below and learn about it.

Factors That Affect CNC Machining Cost

CNC machining cost is impacted by various factors, and some of these are discussed in the section below.

Equipment and Machinery

The cost of a CNC machine is the first investment to make when you opt for CNC machining. It is a crucial consideration because if you do not have a machine, how would you manufacture components?

Moreover, there are various types of CNC machines, and each machine has different features, making it unique in its own way. Based on the capability of the machine, the cost will vary and impact the CNC machining process.

Set-up Costs

Set-up costs are such costs that are a part of the setup process. The creation of the design requires investing in the software and also then the cost of hiring the expert to design. The overall cost of set-up forms to be a part of the CNC machining.

Materials Selection

Material cost is also an integral part of CNC machined component cost. Материалы that are high-performing, like stainless steel and титан, offer high durability and strength and are expensive compared to other soft materials.

Moreover, the harder materials also increase the tool wear, which increases the cost of replacement and maintenance.

The cost of materials also fluctuates based on the market price. It is also based on availability, as the prices may vary, impacting the cost of CNC machining.

Design and Geometry

The cost of CNC machining increases with the increasing complexity of design. The components that are highly complex have a high cost of production as they need more time and different tools.

Components that have deep cavities, contours, and internal corners increase the cost of CNC machining.

Production Volume

Production volume is an important factor that impacts the cost of the final product, when the volume is high, the cost per product decreases.

Machine Operating Time

The time required for machining plays an important role in calculating the cost of machining. The more time machining will take the higher will be the cost of production.

Расходы на оплату труда

CNC machining is an automated process hence, there is no need for a lot of manual work. However, the cost of labor is still there, the designer who will design the CAD model will charge based on the part complexity.

Moreover, if the assembling and finishing process needs the use of manual laborers, then the cost of that labor will add to the cost of CNC machining.

Additional Costs

Apart from the major costs discussed above, some additional costs are also incurred. The costs of purchasing and repairing cutting tools.

Some components may require additional finishing, so the process for обработка поверхности forms is a part of the CNC machining cost.

Components are inspected for quality and then packed and shipped. The cost of inspection, shipping, and packaging are all added to the cost of Обработанные детали с ЧПУ.

12 Tips for Reducing CNC Machining Costs

CNC machining costs can be reduced if you follow some practices. The section below features 12 important tips that can help you save on CNC machining costs.

1. Material Selection

Select materials that offer excellent functionality and affordability. By minimizing waste and making the best use of machining efficiency, you can save a lot on the cost of materials.

The table below features, in detail, the different materials and the expenses they can add to. It also shows how you can save on material costs.

Металлы

Пластмассы

2. Avoid Multiple Finishes

Some materials need less surface finishing because they are highly machinable, and aluminum is also present in them. Hence, choosing these materials helps save post-processing operations and costs.

So, where possible, choose them if it doesn't impact the functionality of the application to save cost.

3. Order in Bulk

When you order in bulk the raw material for workpieces, you can save a lot of material costs. Therefore, try to order in larger volumes so that you can take advantage of economies of scale.

4. Avoid Excessively Thin Walls

Unless it is very crucial for your application, try to keep the walls a little thick. Too much of the thinner walls make CNC machining expensive. However, these walls can break easily or deform.

5. Round Internal Edges with Sufficient Radius

CNC machining tools are cylindrical in shape. So, when you are machining a groove body, it will generate a rounded corner.

It is at the connection between the surface of the groove body and the vertical surface. This requires a small-sized tool, which increases the machining time and cost.

6. Avoid Deep Cavities

Deep cavities require spending a lot of time on machining, and it even increases the material waste. So, try to keep your designs with moderate cavities and not very deep ones.

7. Limit the Depth of Threads

If the depth of the thread is high, the time for machining will increase. It also increases the removal of material that causes waste. Therefore, try to limit the depth of the thread so that you can save on costs.

8. Avoiding Tight Tolerances

Components with together tolerances are very hard to achieve, and hence, the prices become very expensive.

So, if the жёсткий допуск is not critical to the design and functionality of the component, try to avoid it. It will help minimize the time needed for the machining, and hence, the cost will be reduced.

9. Use Standard Hole Sizes

Most of the components machines using CNC machining have holes. Now, if the holes are of standard sizes, you do not need any specialized tools. The standard tools will help you achieve the required size.

However, if you choose the sizes of holes that are not standard, you may need to spend on tools. So, unless necessary, opt for standard hole sizes.

10. Don’t Include Text and Symbols in Designs

Take out all the texts and symbols from the CNC machined components. This reduces the cost by cutting down the machining time. You can go to have the text and symbols using surface finishing like silk screening and painting.

11. Reduced Number of Clamps

Try to keep the clamping parts minimum. When you rotate and reposition the part again and again during CNC machining, you can add to the cost.

Moreover, if your component has a complex shape, you may need customized clamping fixtures, which also adds to the cost.

12. Mass Production

Consider массовое производство. When you produce a small number of components, the costs are divided into those limited parts. However, when you manufacture a bulk quantity, the cost is spread across that entire batch, which helps to reduce per-part cost.

How to Calculate CNC Machining Cost?

The process of calculating CNC machining cost does not have a single formula; it varies from application to application. However, you can get an idea of how you can calculate it below.

CNC Machining Cost Calculator

Estimated Cost = (Material Cost + Setup Cost) + (Machining Time * Hourly Rate) + Finishing Cost

Заключение

So, reading the guide above, you must have analyzed how much CNC machining costs and how you can reduce that cost with the tips suggested.

If you want to have cost-effective components designed for your application, contact DEK. We have high precision Услуги по обработке на станках с ЧПУ to reduce machining costs through bulk purchasing of raw materials, optimizing programming settings, etc., and delivering high-quality, tight-tolerance, customized precision parts according to your needs.