Prototyping medizinischer Geräte Dienstleistungen
Our medical device prototyping service provides functional, high-quality models. From simple to complex medical components, we produce on-demand at competitive prices, launching products to market faster through rapid prototyping, bridging tools, and low-volume production.
- Produktionstaugliche Produkte
- 24/7 technische Unterstützung
- ISO 13485 Certification
- Design for Manufacturing (DFM) Analysis
Medical Device Prototyping and Manufacturing
DEK is a leading manufacturer of high-quality, cost-effective medical device prototypes and custom parts, specializing in CNC machining, injection molding, and 3D printing.
We offer 50+ certified biocompatible and sterilizable materials, paired with expert technical support for medical prototyping. We deliver high-precision custom components—maintaining tolerances of ±0.01mm—to ensure consistent quality and fast turnaround.
Our company partners with industry leaders to bring new products into the markets of clinical care, diagnostics, research, and rehabilitation. Our success stories include handheld devices, surgical instruments, diagnostic equipment, medical device housings, health monitors, and other medical devices. We have no minimum order quantities and offer solutions for projects of any scale or complexity. Our strict adherence to ISO 13485 ensures that medical prototypes and parts meet design requirements for human safety, size, performance, and durability.
Medical Storage Cabinet
Gehäuse für medizinische Geräte
Surgical Instrument
Prototyping medizinischer Geräte Fähigkeiten
CNC-Bearbeitung
DEK has advanced 3, 4, and 5-axis CNC machining to provide product-grade plastics and metals, including ABS, nylon, aluminum, titanium, and stainless steel.
Our engineering and production teams have extensive experience and design flexibility in medical device prototyping and part manufacturing, enabling rapid physical prototyping of complex geometries and accelerated time-to-market. From medical prototypes to CNC-Kleinserienbearbeitung, we can provide you with cost-effective quotes based on market prices.
Spritzgießen
DEK specializes in medical prototyping and parts via injection molding. We use medical-grade plastics (PE, PU, PP, PC, PS, ABS) and silicone to ensure compliance with strict standards.
Our injection molding process suits rapid prototyping and low-volume production, achieving complex geometries and tight tolerances for medical prototypes functionally validated before full-scale manufacturing. By integrating feedback at every stage, we help bring medical innovations to life, including microfluidic devices, health monitors, and other components.
Herstellung von Blechen
DEK provides reliable sheet metal medical prototyping and custom fabrication, from precision molding of complex parts to full cutting, shaping, and finishing to meet your needs.
We have a wide selection of metals, including stainless steel, aluminum, titanium, and brass. In addition, we provide surface treatments like painting, plating, anodizing, and polishing to improve corrosion resistance and aesthetics. Meanwhile, we offer laser cutting and engraving to improve accuracy. Previous projects include diagnostic equipment, housings, and cabinets.
Vakuumgießen
DEK specializes in vacuum casting for medical device components, including displays, diagnostic housings, wearables, surgical instruments, and prosthetics.
We offer more than 50 certified materials and flexibility to produce the medical device prototype or part you need, ensuring the part meets project requirements. With advanced equipment and vacuum casting technology, we quickly manufacture complex shapes and test the feasibility of the design before producing the part. Prices are cost-effective for low-volume manufacturing.
3D-Druck
DEK's 3D printing accelerates medical prototyping and R&D, allowing designers to iterate, test, and adjust designs rapidly.
We provide over 50 certified materials. We achieve complex geometries, reduce design constraints, and customize the medical components you need. We streamline production with flexible manufacturing cost-effective for medical device prototyping and low-volume production. Our engineering team provides fast, efficient solutions for medical industry applications.
Materialien
Prototyp eines medizinischen Geräts Material-Optionen
Rostfreier Stahl
DEK machines SUS304, 316, 430, and 2205 into corrosion-resistant medical prototypes and components to your specifications.
Polycarbonat (PC)
We machine durable, sterilizable PC into high-quality medical prototypes and components to your requirements.
Titan
We machine Grade 1, 2, and 5 titanium into precision, biocompatible medical implants and devices.
Silikon
We manufacture precision biocompatible silicone medical components, seals, and fluid management devices.
Polyurethane (PU)
DEK machines biocompatible polyurethane into high-quality, flexible medical supports and handheld devices.
Polyethylen (PE)
We manufacture biocompatible polyethylene medical disposables, packaging, and device housings to your standards.
Prozess
Prototyping to Production
Prototyping
Using high-fidelity prototyping to support medical device innovation is an important part of our process. After working with you to analyze the feasibility of medical device prototyping, our engineers will select the right materials and processes to create a prototype or component that will look like the final product for your application.
- Accurate prototypes with complex geometries
- Production-grade materials and rapid design changes
- High-fidelity prototypes that are close to the final component
Engineering Validation and Testing
After engineering testing and verification of performance requirements, you can easily identify design issues and make corrections to the design, quickly make the appropriate detail changes to the functional medical device prototype, and finally we create a functional prototype that resembles the final product.
- 24/7 technische Unterstützung
- High-precision prototyping
- Optimized design and material selection
Design Validation and Testing
From fluid management systems to drug delivery devices to respiratory aids, these medical components often have highly complex designs. DEK validates the functionality and appearance of your medical prototypes in the most efficient way possible, ensuring that the necessary design iterations are made to save production time and costs.
- Quality Surface Finishes Options
- Functional and cosmetic validation
- Quality prototypes for market testing
Production Validation and Testing
Make your medical device prototypes ready for volume production using medical-grade materials and appropriate processing. Our technicians will build a prototype of the product that matches your design, allowing you to accurately assess manufacturability and suitability for scale production.
- Tight tolerances on prototypes and critical components
- Biocompatible, non-toxic or sterilizable materials
- Quality control with CMM or on-machine inspection
Massenproduktion
DEK has many years of experience in the medical field. We manufacture medical device prototypes, medical device components, surgical instruments, handheld devices and fixtures for a wide range of customers. From early prototypes to final parts, we can realize the most complex designs and help your project move quickly from the product testing stage to full production of end-use medical components.
- Medical-grade materials
- Precise quality requirements
- Superior post-processing operations
- Precision machining with tight tolerances
- High quality medical device prototypes and custom parts
Warum wählen Unsere Dienstleistungen
Die Herstellung von hochwertigen Prototypen aus einer Hand spart Ihnen Zeit und Geld.
Technische Fähigkeiten
Schnelle Produktion
Oberflächenbehandlungen
Präzisionsmontage
Qualitätskontrolle
Verpackung und Transport
Unser Bestellvorgang
RFQ senden
Senden Sie eine Anfrage mit 2D/3D-Zeichnungen und detaillierten Anforderungen per E-Mail oder Online-Formular.
Rezension & Zitat
Unser Ingenieurteam wird jede Zeichnung sorgfältig prüfen und innerhalb von 6 Stunden ein genaues Angebot erstellen.
Bestellung bestätigen
Bestätigen Sie den Kostenvoranschlag, die Einzelheiten und den Lieferplan und unterzeichnen Sie dann den Vertrag.
Produktion
Produktionsprozess organisieren, Programmierung und Bearbeitung starten.
Qualitätskontrolle
Strenge Qualitätskontrolle während der Produktion und der Endkontrolle.
Verpackung und Versand
Verpacken Sie die Teile, bringen Sie Etiketten zur Identifizierung der Teile an, und beginnen Sie mit dem Versand.
RFQ 222 senden
Rezension & Zitat
Bestellung bestätigen
Produktion
QC
Lieferung
Prototyping medizinischer Geräte FAQs zum Kauf
Genaues Angebot einholen Für Ihre nächsten Projekte
Ganz gleich, ob Ihr Projekt kompliziert oder einfach ist, ob es sich um Metall oder Kunststoff handelt, Sie erhalten innerhalb von 6 Stunden ein genaues Angebot.
Heute ein Angebot einholenWissen of Medical Device Prototyping
Was ist Prototyping für medizinische Geräte?
Medical device prototyping is the process of creating functional samples based on a product's design and specifications for testing, evaluation, and business demonstration. These prototypes help manufacturers check the efficiency and feasibility of the design and determine if any changes are needed before the product is put into high-volume production and market distribution.
3D designs may seem ideal and revolutionary, but in reality, problems come to the fore when taken in hand. Through prototype testing, you can get quick feedback to ensure that the final product will meet medical requirements and safety standards.
If you want to know more about medical device prototyping, you can read this blog about a guide to medical device prototyping hier.
Advantages of Medical Device Prototyping
Reduziertes Risiko: Medical device prototypes reduce the risk of mass production by identifying design and functional defects as early as possible.
Kosteneinsparungen: Die Lösung von Problemen in der Prototyping-Phase gewährleistet einen kosteneffizienten Herstellungsprozess.
Verbessern Sie die Qualität: Durch iteratives Testen und Verfeinern stellt das Prototyping sicher, dass das Endprodukt ästhetisch ansprechend und funktional ist.
Verbesserte Kommunikation: Das Prototyping fördert ein besseres Verständnis und eine bessere Koordination zwischen den Teammitgliedern und den Beteiligten.
Faster Development: Prototyping can streamline the development process by allowing teams to iterate quickly and improve designs based on real-world testing.
Applications of Medical Device Prototyping
Respiratory Equipment: Develop prototypes of adjustable ventilators to meet the ventilation needs of different patients, enhance the accuracy of oxygen delivery, and improve the quality of life of patients with chronic lung disease.
Monitors: Design prototypes of novel multi-parameter monitors to monitor heart rate, blood oxygen and respiratory rate in real time to ensure patient safety during surgery and critical care.
Wearables: Explore prototypes of wearable health monitoring devices that collect ECG and activity data through sensors to help users track their health status and detect abnormalities in a timely manner.
Imaging devices: Develop prototypes of high-resolution ultrasound or CT devices to optimize imaging quality and processing speed, improve diagnostic accuracy, and aid in early disease detection.