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Custom Precision Machining for Robotic Arm Joints

DEK provides 5-axis CNC machining for robotic arm joints with ±0.01mm tolerance, hard anodizing, and precision grinding for smooth rotation. All processes verified by CMM inspection. Your project is supported by robust engineering and stringent quality control.
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Шарниры для роботизированных рук
Введение

Precision Machining for Robotic Arm Joints

Precision Machining for Robotic Arm Joints

Robotic arm joints require high concentricity, controlled runout, and stable bearing seats. The main machining difficulties are thin-walled sections, tolerance stack-up in multiple bores, and consistent surface finish for sliding or rotating elements.

DEK applies multi-axis machining and jig-based clamping to minimize deformation. Our process planning ensures coaxiality and dimensional repeatability through sequential boring and precision honing. Mirror surface finishing and anodizing improve wear resistance.

All critical dimensions are verified using CMM, roundness tester, and surface profilometer. Our engineers optimize tool paths and cutting parameters to achieve tight tolerance across both prototype and production runs.

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±0.01mm tolerance

Accurate fit for shafts and bearings.

Ra 0.2µm surface roughness

Smooth rotation with minimal wear.

Ø200mm joint size

Stable machining for large joints.

ISO-Certified Production

Traceable process, ISO 9001 & 13485.
возможности

Возможности механической обработки

Thin-Wall Boring for Robot Joints

Thin-walled robotic joints often deform under clamping. We use custom soft jaws and multi-step boring with reaming to maintain wall thickness consistency. Tolerance is controlled within ±0.01mm.

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Coaxial Bore Alignment of Robot Arm

Robotic joints require multiple bores with strict coaxiality. DEK applies one-set-up 5-axis machining combined with precision honing to achieve runout less than 0.01mm, ensuring smooth bearing and shaft fit.

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Surface Hardness & Wear Control

To extend service life, we perform hard anodizing or heat treatment followed by cylindrical grinding. Surface hardness reaches up to 60 HRC, while maintaining bore size accuracy.

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DFM Support for Complex Joints

Our engineers review your joint drawings for manufacturability, suggest modifications on wall thickness, groove width, or tolerances. This reduces risk of deformation or misfit in assembly.
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Multi-Stage Inspection Process

We perform first article inspection, in-process SPC checks, and final CMM verification. Roundness and roughness are measured with dedicated instruments for rotating surfaces.
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Material Certification & Traceability

All aluminum, stainless steel, or titanium used for robotic joints comes with mill certificates. We maintain batch traceability for every production run.
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Protective Export Packaging

Robotic joints are packed with anti-rust coating, vacuum-sealed film, and foam. For larger or heavier joints, we use ISPM 15 fumigation-free wooden crates.
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ТЕСТИМОНИАЛЫ

Отзывы

Чем мы отличаемся

Точность, быстрота выполнения и отсутствие дефектов - инженеры-механики полагаются на DEK, когда отказ не является вариантом.

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6-12 H

6–12 Hours

You receive a manual quotation within 6–12 hours, prepared by senior engineers, not software.
1 шт.

1 Piece Start

We support low-volume prototypes of robotic joints, from one piece to mass production.
30% Saving

30% Cost Saving

Process optimization and fixture design reduce machining costs without compromising tolerance.
ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ

Шарниры для роботизированных рук Вопросы и ответы о покупке

Cost depends on bore tolerance, surface finish, and surface treatment. please submit a 3D CAD file (STEP or IGES) and a 2D PDF drawing with dimensions, tolerances, material, and surface finish requirements clearly defined. You can upload them securely on our quote page.
For aluminum joints with anodizing, 7–10 days. For hardened steel joints, 12–15 days. Contact us for urgent needs.
We use 5-axis CNC machines to mill both bores in a single setup. This process eliminates re-clamping errors and is the most reliable method for achieving coaxiality tolerances, which we verify with a CMM.
Yes, we deliver CMM reports, roundness charts, and roughness records. Request your preferred format.
Yes, from 1 piece onwards, including prototype and pre-series runs. Upload drawings for quick review.
Yes. We provide full documentation, including material certificates (EN 10204 3.1), heat treatment reports, anodizing certificates of conformance, and detailed CMM inspection reports for every shipment. Ask us for EN or ASTM documentation before order.
We provide hard anodizing, precision grinding, mirror polishing, and heat treatment. Specify in your RFQ.
Each part is vacuum-packed with foam support. Large items are shipped in fumigation-free wooden crates.
Yes, we treat all client drawings and data with the strictest confidence. We are happy to sign a Non-Disclosure Agreement (NDA) before you share any proprietary information to ensure your intellectual property is protected.
Yes, we often machine joints from 7075-T6 aluminum or titanium and can execute complex pocketing and lattice structures designed to reduce mass without compromising structural integrity.

Put Your Robotic Arm Joints into Production Today

Пришлите нам ваш чертеж — мы предоставим быстрый отзыв по технологии производства (DFM) и точную смету, без минимального заказа.

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DEK
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