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Custom Precision Machining for Hydraulic Fittings

DEK offers high-precision custom hydraulic fittings, designed for your most demanding applications. We manufacture using various materials, including stainless steel, carbon steel, and brass, strictly adhering to ISO 9001 certification. Our advanced machining processes ensure tight tolerances and superior performance, with professional surface treatments such as anodizing or passivation to enhance durability and corrosion resistance.
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Hydraulic Fittings
Introduction

Precision Machining of Custom Hydraulic Fittings

Precision Machining of Custom Hydraulic Fittings

Hydraulic fittings often involve tight sealing surfaces, concentricity requirements, and complex threads such as BSPP, NPT, or UNF. Material hardness and sealing groove precision make machining challenging.

DEK utilizes multi-axis CNC lathes and live-tooling turning centers to ensure critical dimensions meet tolerance. Our thread gauges and high-pressure sealing tests guarantee functional performance. Surface treatments like passivation or anodizing are controlled per spec to prevent corrosion.

We support both prototyping and small-batch production, ensuring consistent quality with CMM inspection and process stability.

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±0.01mm tolerance

Thread concentricity and sealing grooves machined within ±0.01mm.

Ra 0.8μm surface

Critical contact surfaces meet Ra 0.8μm or better.

Thread accuracy certified

All threads inspected with calibrated plug and ring gauges.

10pcs MOQ

Flexible small batch production from 10 pieces
capabilities

Bearbeitungskapazitäten

Live-Tool Turning for Threads

Our turning centers with live tooling handle external/internal threads like NPT, BSPP, UNF. Thread depths and minor diameters controlled by in-process gauging. Surface burrs removed with automated deburring tools.

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Bore Concentricity Holding

Sealing bores are machined in one clamping to ensure coaxiality with threads. We monitor runout within 0.02mm using dial indicators and bore gauges.

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Corrosion-Resistant Finishing

We offer passivation, anodizing, and zinc-nickel plating for corrosion protection. All finishes adhere to ASTM or ISO standards with film thickness inspection.

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Leak-Proof Groove Machining

O-ring grooves and flare seats machined to exact profiles. We apply custom groove tools and verify using optical comparators and depth gauges.

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Hard Material Machining

We machine 316 stainless, carbon steel, and plated brass with stable tool paths. Tool wear monitored with tool life management systems.

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Thread Accuracy Guaranteed

All threaded connections checked with go/no-go gauges, pitch micrometers, and certified gauges per ISO 228 or ANSI B1.
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Sealing Surface Inspection

Critical sealing surfaces verified by optical comparator and surface profilometer to ensure leak-free mating.
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Certified Materials Only

We only use certified bar stock with full mill certs (EN 10204 3.1). Lot traceability maintained throughout the process.
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Batch-to-Batch Consistency

Process control includes first article inspection, SPC monitoring, and documented change control.
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Packaging for Protection

All fittings packed in oil-free bags, separated by foam, and optionally vacuum-sealed. Export wooden crates for large shipments available.
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TESTIMONIALS

Testimonials

Was uns auszeichnet

Präzision, schnelle Durchlaufzeiten und keine Fehler - Maschinenbauingenieure verlassen sich auf DEK, wenn Fehler keine Option sind.

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6–12 H

6–12 Hour Quote

Your drawings are reviewed manually, ensuring the right thread specs and sealing tolerances are quoted correctly.
1-Piece

1-Piece Starting Quantity

We support quantities from 1 to 50, ideal for prototyping, system validation, and low-volume production.
7x24

7x24 Engineering Support

You always have access to CNC and DFM experts throughout your project.
FAQ

Hydraulic Fittings FAQs zum Kauf

We evaluate thread type, material, finish, and sealing features. Upload your 2D/3D files at Zitat.
Typical thread features ±0.01mm; sealing surfaces within ±0.02mm. We confirm in DFM phase.
We machine 316L, 304SS, carbon steel, brass, and aluminum with certs. Contact us for specific grades.
Yes. All threads checked with calibrated plug, ring gauges, and pitch micrometers.
Passivation, anodizing, zinc-nickel. Film thickness and corrosion test results can be provided on request.
Yes. We support low MOQ from 1 piece and offer full report for sample runs.
For simple fittings: 5–7 working days. For complex threads or finishes: 10–14 days.
Yes. We include dimensional reports, thread verification, and material certs by default.
Yes. All drawings are kept confidential and NDA can be signed on request.
Yes. We can machine custom threads with detailed 2D callouts or models.

Put Your Hydraulic Fittings into Production Today

Send us your drawings—we’ll provide fast DFM feedback and a precise quote, no minimum order.

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DEK
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