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Prototyping für die Luft- und Raumfahrt Dienstleistungen

DEK has extensive experience in the aerospace industry and we offer reliable aerospace prototyping and manufacturing services. Whether it's a large, complex prototype or a small, precision metal part, we always maintain tight tolerances and meet industry quality standards, and we produce on-demand at competitive prices to bring products to market faster through rapid prototyping, bridging tooling, and low-volume production.

  • Produktionstaugliche Produkte
  • 24/7 technische Unterstützung
  • ISO 9001:2015 Certification
  • Design for Manufacturing (DFM) Analysis
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Prototyp für die Luft- und Raumfahrt
Einführung

Aerospace Component Manufacturing for Prototyping and Production

Aerospace Prototyping DEK

At DEK, our reliable Rapid-Prototyping-Dienstleistungen have been serving numerous customers in various stages of the aerospace industry for over a decade. We can quickly create prototypes of aerospace parts and produce small or large quantities at high quality standards and affordable prices.

We can provide the materials or processes you need for manufacturing, including CNC machining, sheet metal fabrication, 3D printing and more. With our professional and experienced technical support, we can ensure high dimensional accuracy and consistency. No matter how complex the surface design, we can meet or exceed the expectations of our aerospace customers.

We are proud to work with industry leaders to help them launch new products faster. Some of our successes include: business class seat  armrest, economy class seat table, aisle spreadbar, tray table assembly and support blocks. DEK has no minimum order quantities, offers a wide variety of surface finishes, and maintains strict quality control to provide a solution for projects of any scale or complexity.

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Aisle Spreadbar

Prozess
CNC-Bearbeitung
Material
Aluminium 7075
Oberfläche
Wie bearbeitet
Menge
20
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Black Oxidized Part

Prozess
CNC-Bearbeitung
Material
1.7225(MO40)
Oberfläche
Black Oxide
Menge
25
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Business Class Seat Armrest

Prozess
CNC & Sheet Metal Fab
Material
Rostfreier Stahl
Oberfläche
Perlstrahlen
Menge
20
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Clear Anodized Part

Prozess
CNC-Bearbeitung
Material
Aluminium 6061-T6
Oberfläche
Eloxieren
Menge
25
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Millimeterwellen-Empfangsmodul

Prozess
CNC-Bearbeitung
Material
Messing H62
Oberfläche
Polieren
Menge
15
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Passivation Part

Prozess
CNC-Bearbeitung
Material
Steel 1045
Oberfläche
Passivierung
Menge
30
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Radar Communication Module

Prozess
CNC-Bearbeitung
Material
Aluminium 6061
Oberfläche
Wie bearbeitet
Menge
20
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Montage des Tabletttisches

Prozess
CNC-Bearbeitung
Material
Verschiedene Materialien
Oberfläche
Perlstrahlen
Menge
25
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Fähigkeiten

Prototyping für die Luft- und Raumfahrt Fähigkeiten

Whether you need metal or plastic prototypes, functional or cosmetic prototypes, or customized aerospace precision parts, our engineering team evaluates the best production process to meet your needs based on drawings.

CNC-Bearbeitung
Herstellung von Blechen
Spritzgießen
3D-Druck
CNC-Bearbeitung

DEK has state-of-the-art CNC machining centers with 3, 4, and 5 axes for a wide range of plastics and metals including aluminum, titanium, brass, alloy steels, POM, PTFE, PC,PDHE, and other product grade materials.

Our engineering and production teams have the experience and design flexibility in aerospace prototyping and part production to quickly produce physical prototypes of complex geometries and accelerate time to market. From aerospace prototypes to low volume quantity machining, DEK can provide you with cost-effective quotes based on market prices and fast delivery of high-quality, safe, durable parts.

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5-axis-machining-service(1)
Herstellung von Blechen

DEK offers reliable sheet metal prototyping and custom parts services ranging from sheet metal fabrication and precision molding of small, complex parts to a full range of cutting, forming and finishing to meet your diverse needs. Some of our success stories are business class seat armrests, safety switch brackets and enclosures.

We have a wide selection of metal materials including stainless steel, aluminum and steel. In addition, we can provide a variety of surface treatments such as blackening, painting, plating, anodizing and polishing to enhance the corrosion resistance and aesthetics of aerospace components. Meanwhile, we can also provide laser cutting and engraving services to improve the accuracy of the parts.

Anfrage für Preis
Aerospace Sheet Metal Part
Spritzgießen

At DEK, we specialize in manufacturing aerospace prototypes and custom parts through our proven injection molding capabilities. We utilize a variety of high quality plastics including POM, PTFE, PC, HDPE and more to ensure compliance with stringent safety and usability standards.

Our injection molding process is ideally suited for rapid prototyping and low-volume production to achieve the complex geometries and tight tolerances of aerospace prototypes, which can be functionally validated and tested prior to full-scale manufacturing. By integrating feedback at every stage, we can help you launch products faster, reduce risk and streamline production processes.

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Prototyping in der Luft- und Raumfahrt - ein umfassender Leitfaden
3D-Druck

DEK's 3D printing services can help you quickly turn aerospace prototyping concepts into reality, shorten R&D cycles, and help aerospace designers and engineers to quickly iterate and test and make timely adjustments.

We can provide over 50 certified materials to meet different customer needs. We can realize complex geometries, reduce design constraints, and customize the aerospace precision components you need. We simplify the production process with flexible manufacturing that is cost-effective for aerospace prototyping and low-volume part production. Our talented engineering team provides fast, efficient and flexible solutions for aerospace industry applications.

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3D-Druck in der Luft- und Raumfahrt

Materialien

Prototyp für die Luft- und Raumfahrt Material-Optionen

We offer a range of materials for aerospace prototyping and parts, including metal and plastic. Choose the right material to match your project needs and achieve quick, accurate results.

Aluminium

At DEK, we specialize in machining various types of aluminum for the aerospace industry, mainly using Aluminum 6061 and Aluminum 7075.We produce aluminum aerospace prototypes and parts such as aisle spreader bar, tray table assembly, cartridge frame, support plate and others.

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Rostfreier Stahl

At DEK, we specialize in machining various types of stainless steel, which is an ideal material for aviation prototypes and components. Mainly including SUS304/304L, SUS316/316L, SUS17-4H. We produce high-quality components such as satellite frames, engine nozzles, tray table assembly and locating shaft.

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Titan

At DEK, we use grade 1 titanium, grade 2 titanium and grade 5 titanium as the primary materials for aerospace parts and prototypes. Our superb 5-axis machining produces high-precision structural frames, antenna mounts, turbine disks, landing gear and satellite mounts.

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Inconel

Inconel is the material of choice for extremely high temperature applications in the aerospace industry, and at DEK, we primarily use Inconel 718 and Inconel 625 for machining aerospace components, including gas turbine rotors, blades, seals, flame holders and heat exchangers. .

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Messing

Brass has unique engineering properties to meet the demands of aerospace applications. Its excellent corrosion resistance makes it the material of choice for bearings and bushings in landing gear and cargo doors, as well as wheels, brake components and millimeter wave receiving modules.

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Kupfer

Copper alloys are used in aerospace for electrical systems and cooling components due to their excellent electrical and thermal conductivity. At DEK, we produce precision customized copper parts, including hard and soft copper platoon,structural members, landing gear parts and engine components.

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PC

Due to its outstanding strength, durability, and lightweight, PC has a wide range of applications in aerospace prototypes and components. At DEK, we manufacture high-quality avionics housings, fuselage panels, airline seats and luggage racks to meet the exacting requirements of your project.

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POM

The versatility and performance of POM plastics in the aerospace industry make them ideal for prototyping and parts manufacturing, and DEK's outstanding manufacturing capabilities produce high-precision, high-quality fuselage and wing assemblies, fasteners, connectors, bearings, and gears that are guaranteed to meet your specifications.

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PTFE

PTFE has an excellent low coefficient of friction and chemical resistance and can be used in a variety of aerospace applications. At DEK, our success stories include seals, gaskets, engine shafts and heat shields that exceed our aerospace customers' expectations for size, precision and quality.

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Warum wählen Unsere Dienstleistungen

Die Herstellung von hochwertigen Prototypen aus einer Hand spart Ihnen Zeit und Geld.

Technische Fähigkeiten

Our engineers have professional and extensive experience in the manufacturing of aerospace prototypes and custom parts, and can select the appropriate manufacturing process for your project, as well as perform system debugging and testing, analyze the performance of aerospace prototypes, and verify the feasibility of manufacturing.
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Schnelle Produktion

DEK offers a variety of ways to build prototypes, and our rapid iteration capabilities enable customers to test prototypes, provide feedback, and produce improved versions quickly and cost-effectively, thereby accelerating product development cycles and advancing time-to-market for aerospace prototypes.
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Oberflächenbehandlungen

At DEK, you have more than 50 finishing items to choose from to meet your different needs, including: anodizing, blackening, bead blasting, passivation, polishing, and painting. These post-treatments can improve the aesthetics, corrosion resistance, and abrasion resistance of your products.
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Qualitätskontrolle

DEK performs quality inspections of aerospace prototypes and parts in strict accordance with ISO 9001 standards. We use CMMs, micrometers, altimeters, and hardness testers to rigorously inspect each prototype or part we produce to ensure that it meets the industry's standards.
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Präzisionsmontage

DEK's assembly services allow dispersed aerospace prototype components to be precisely assembled and installed according to requirements, ensuring coordination and matching between parts. Our specialized technology makes each component perfectly matched, guaranteeing the precision and consistency of aerospace parts installation.
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Verpackung und Versand

Wir verwenden Schaumstoff, Luftpolsterfolie, Perlwatte, Blisterverpackungen, kundenspezifische Holzkisten mit Scharnieren, um Prototypen und Teile für die Luftfahrt auf Anfrage zu verpacken, um den Schutz während des Versands zu verbessern und sie zur einfachen Identifizierung zu kennzeichnen. Wir arbeiten auch mit UPS/DHL/Fedex zusammen, um sicherzustellen, dass Sie Ihre Produkte kostengünstig und schnell erhalten.
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Unser Bestellvorgang

Im Gegensatz zu den Angebotsplattformen im Internet produzieren und vervollständigen wir alle Details Ihrer Teile in unserer eigenen Fabrik. Jeder Schritt ist professionell und zuverlässig, so dass Sie sich darauf verlassen können.
1
RFQ senden

Senden Sie eine Anfrage mit 2D/3D-Zeichnungen und detaillierten Anforderungen per E-Mail oder Online-Formular.

2
Rezension & Zitat

Unser Ingenieurteam wird jede Zeichnung sorgfältig prüfen und innerhalb von 6 Stunden ein genaues Angebot erstellen.

3
Bestellung bestätigen

Bestätigen Sie den Kostenvoranschlag, die Einzelheiten und den Lieferplan und unterzeichnen Sie dann den Vertrag.

4
Produktion

Produktionsprozess organisieren, Programmierung und Bearbeitung starten.

5
Qualitätskontrolle

Strenge Qualitätskontrolle während der Produktion und der Endkontrolle.

6
Verpackung und Versand

Verpacken Sie die Teile, bringen Sie Etiketten zur Identifizierung der Teile an, und beginnen Sie mit dem Versand.

RFQ 222 senden
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QC
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Lieferung
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FAQ

Aerospace Prototyping Service FAQs zum Kauf

Natürlich danken wir Ihnen für Ihr Vertrauen, denn wir nehmen die Vertraulichkeit unserer Projekte sehr ernst. Eine Geheimhaltungsvereinbarung (NDA) kann unterzeichnet werden, um die Sicherheit Ihrer Informationen zu gewährleisten. Bitte senden Sie uns die entsprechenden Dokumente, und wir werden sie so bald wie möglich prüfen und unterzeichnen.
Wir können Aufträge schnell abwickeln, aber die Vorlaufzeiten hängen von mehreren Faktoren ab, u. a. vom Herstellungsverfahren, der Bestellmenge und der Komplexität des Teils. CNC-gefertigte Teile können innerhalb von 4 Tagen, 3D-gedruckte Teile innerhalb von 3 Tagen und Rapid-Tooling-Teile innerhalb von 4-7 Tagen hergestellt werden.
Engineers should ensure collaboration between design and manufacturing teams to prevent creating non manufacturable designs. A comprehensive engineering data package is also crucial to avoid delays and miscommunications during production.
This has to take many factors into consideration, including optimizing the design to reduce material waste; choosing the right manufacturing process to improve production efficiency; and cooperating with DEK to reduce the cost of raw materials.

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Ganz gleich, ob Ihr Projekt kompliziert oder einfach ist, ob es sich um Metall oder Kunststoff handelt, Sie erhalten innerhalb von 6 Stunden ein genaues Angebot.

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TECHNOLOGIEÜBERSICHT

Wissen of Aerospace Prototyping

Was ist Aerospace Prototyping?

Aerospace prototyping is the process of testing and validating design concepts in aerospace engineering through the creation of physical models. The process generally involves rapid prototyping techniques, which are designed to transform a design concept into a tangible, testable model that can be evaluated and improved before final production.

The creation of prototypes is very important in the development of these aerospace systems. Designers and engineers can identify if problems persist and make improvements in a relevant way. These prototypes can even ensure that components created as prototype models meet aerospace industry standards.

Advantages of Aerospace Prototyping

Sparen Sie Zeit und Kosten: Due to the complexity and standards associated with aircraft and spacecraft development, prototyping allows design flaws to be identified and resolved as early as possible, resulting in faster iterations and shorter overall development time.

Reduce Risk: Two of the most important issues in the aerospace industry are reliability and safety, and prototyping allows engineers to test designs and ensure they are safe and reliable.

Design Approval: Aerospace components are complex, and these components must have structural integrity, aerodynamics and thermodynamics.

Process for Creating an Aerospace Prototype

Concept Development: Identify needs and feasibility.

Preliminary Design: Outline systems and select materials.

Detailed Design: Create CAD models and analyses.

Prototyping: Build the prototype.

Prüfung: Conduct ground and flight tests.

Evaluation: Gather feedback and iterate design.

Documentation: Compile technical and compliance data.

Final Review: Seek stakeholder approval.

Production Planning: Prepare for scaling and supply chain.

Post-Evaluation: Analyze the process for improvements.

DEK
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