Aluminum Stamping: Полное руководство

Aluminum stamping is a prevailing method for manufacturing components used in different industries. The process offers various benefits, and different grades of aluminum are used for different purposes. If you are inclined to learn about the process of aluminum stamping and where it is used, read this guide below.

Advantages of Metal Stamping Aluminum

There are various benefits offered by aluminum stamping, and some of these are the following:

Seamless Surface Finish

The stamped aluminum components offer an excellent surface finish. The process can also include additional surface finishing options like порошковое покрытие and painting.

Высокое соотношение прочности и веса

Aluminum is known for its strength. One of the reasons for aluminum components being chosen for the aerospace industry is because of its excellent strength despite its lightweight.

High Thermal and Electrical Conductivity

Aluminum offers high thermal conductivity, which makes it suitable for cooking utensils. Moreover, the stamped aluminum components are known for their good electrical conductivity and, hence, can be used as conductors in various electrical applications.

Resistance Against Corrosion and Low Temperature

Aluminum stamped components are tough. Even at low temperatures, they can maintain their tensile strength. Moreover, they have an oxide layer that helps protect them against harsh conditions, offering corrosion resistance.

Types of Aluminum Used for Metal Stamping

There are different types of алюминий and its grades used for metal stamping. Some of these types are the following.

Aluminum 1100

Aluminum 1100 is known to be a pure alloy of aluminum that offers excellent workability, high ductility, and seamless corrosion resistance. It is a soft metal that is suitable for applications that need detailing in shapes, like decorative items, food containers, and tanks for chemical storage. Also, they possess high thermal and electrical conductivity, which makes them suitable for various electrical applications.

Aluminum 3003

3003 aluminum has magnesium in its composition, which helps enhance its strength. It retains its formability and resistance against corrosion. It offers suitability for applications like structures, roofing, and chemical equipment.

Алюминий 5052

Алюминий 5052 is also known as a marine-grade alloy because it has excellent corrosion resistance, high strength, and high weldability. It is mostly used in applications where exposure to corrosive elements and saltwater is common. Hence, it is used in fuel tanks, marine components, and pressure vessels.

Алюминий 6061

Алюминий 6061 is a very versatile alloy that has good mechanical properties and offers excellent machinability. It offers a well-balanced option due to its cost and performance and is mostly opted for structural components. It is used in aerospace and automobile parts and is also heat-treatable due to its durability.

Aluminum Metal Stamping Process

The aluminum metal stamping process uses different techniques, some of which are discussed here.

Blanking Aluminum

The process of blanking aluminum requires a suitable stamping tool that helps in cutting a section from the sheet of aluminum. In the process, dies are commonly used, and the desired design is removed from the aluminum workpiece.

Piercing Aluminum

The piercing aluminum method of aluminum metal stamping uses dies and punches to have the required shapes on the sheet of aluminum. It helps create notches or holes on the blank sheet of aluminum.

Drawing Aluminum

Drawing aluminum helps to create deep depressions on the surface of aluminum. A required tensional force is applied on the aluminum sheet so that it is pushed into the cavity. The process of deep drawing poses some challenges due to the stamping. However, when handled with care, the effects can be minimized.

Forming Aluminum

There are four most common aluminum forming processes: casting, rolling, forging, and extrusion.

Casting: Aluminum in the molten form is poured into the mold, and it solidifies in the required shape. It helps create complex components like engine blocks.

Rolling: The process of rolling uses rollers that pass through the sheets of aluminum so that the thickness of these sheets can be reduced. It is mostly used in manufacturing building materials and automobile panels.

Forging: Aluminum shaped through applying forces with the help of pressing and hammering at high temperatures is known as forging. It is used in manufacturing automobile wheels and aircraft components.

Extrusion: Aluminum, when forced through a die to manufacture long shaped like rods and tubes, is known as extrusion. It is mostly opted for manufacturing heat sinks and window frames.

Coining Aluminum

The process of coining aluminum consists of a technique for bending the sheet of aluminum. The sheet is placed between the die and punch, and some force is applied. The process of coining helps create aluminum sheets with shapes like L, U, and V, which are based on the application requirement.

Applications of Aluminum Stamping

The applications of aluminum stamping are prevalent in various industries, and some of these may include the following:

Автомобили

Aluminum stamping is used in the automotive industry to produce car frames, engine components, doors, and body panels. The light weight of aluminum helps in the automobile sector to reduce the weight of the vehicle which ensures high performance and improved fuel efficiency.

Электроника

In the electronics industry, aluminum stamping helps manufacture components that are durable and aesthetically appealing. These components commonly need to be lightweight and offer thermal conductivity which is attained by stamped aluminum parts. Components like enclosures for smartphones, laptop casings, and heat sinks are manufactured through aluminum metal stamping.

Аэрокосмическая промышленность

Aluminum stamping is needed in the aerospace industry due to its strength and that it is light in weight. It is opted for manufacturing components of landing gear, wing structures, and fuselage panels. These aluminum-stamped parts offer optimization of fuel efficiency and increase aircraft structural integrity.

Строительство

Stamped aluminum parts in the construction industry are used due to their ease of installation, corrosion resistance, and lightweight. Some of these parts are structural beams, window frames, and roofing panels.

Заключение

Aluminum stamping has multiple applications, and if you are looking for high-quality, customized metal stamped components, you can get in touch with DEK. We offer custom aluminum components manufactured using different metal stamping techniques. We consider your specifications and application requirements and then provide you with affordable and durable components.

Вопросы и ответы

Can you anodize stamped aluminum sheets?

Yes, stamped aluminum sheets can be anodized, especially when used in highly corrosive environments.

What factors that must be considered when stamping aluminum?

When stamping aluminum, some of the factors to consider include its susceptibility to crack, and hence, the control of the die should be precise. Moreover, the aluminum tends to spring back. Hence, the tooling design must be proper. To achieve the right surface finish, ensure using lubrication.