La guida definitiva di Lavorazione CNC dell'acciaio per utensili
Are you looking to integrate a high hardness material in your CNC machining to increase the working efficiency?
Or are you trying to increase the ability of CNC machines to retain the shape of the manufactured material?
Well, in both of these concerns, the CNC machining tool steel can provide you best solutions.
In the following guide, we have combined some helpful questions about the mechanism and other details of CNC machining tool steel.
So let’s get started!
Is Tool Steel Machinable?
Sì, acciaio per utensili is highly Machinable and can easily be integrated with heavy CNC machines to produce the highest quality of delicate products without errors in accuracy and precision.
The machinability of tool steel is estimated at up to 40-60%, which is relatively high to be used in almost all types of CNC machines.
The primary purpose of machining tool steel with CNC machines is to produce high-quality products with specific shapes and accurate dimensions.
The soft texture and malleability of the tool steel enable the manufacturers to anneal it with modern techniques, thereby providing the latest outcomes.
Furthermore, the annealing conditions for tool steel are pretty favorable for almost all CNC machines. Thus, the mechanism has the benefit of using it with great ease.
It is included in the list of those CNC machining metals available with high grades of machining, thereby yielding the best outcomes in industries.
How Hard Is It to Machine Tool Steel?
It’s not potentially hard to machine the tool steel because of its high machining properly. The manufacturers have observed that the tool steel can readily be machined with high speed without impacting the accuracy.
Furthermore, the process for shaping the tool steel is entirely usable and easy to process. A specific type of tool steel called 06 steel is much easier to machine than other steel types.
The majority of the manufacturers, including DEK, prefer machining the tool steel in its unhardened state. Moreover, tool steel is also treated with heat once it’s adequately machined.
The primary reason for machining the tool steel under heated conditions is to improve their machining properties, enabling the manufacturers to carry out machining in less time.
What is Tool Steel Series Suitable for Machining?
Following tool steel series are suitable for machining:
H13
Its regarded as hot work steel that contains about 5% chromium. This tool steel series is best for machining since it has high impact strength that protects cracking in machines.
A2
It’s known as the air-hardening grade of the tool steel that is famous in CNC machining. The primary reason for using this tool steel series in CNC machining is its increased toughness and high dimensional stability during machining.
D2
It is a high carbon and high chromium tool steel mainly used to make wear-resistant products through CNC machining. It’s used in CNC machining because of its high compressive strength.
S7
It’s defined as an oil hardening tool steel famous for its high impact hardness property. It comes with demanding shock resisting nature which gives excellent impact resistance during machining.
M2
These tool steel series are a perfect combination of tungsten-molybdenum high-speed steel. It’s known to be used in CNC machining that makes cutting and non-cutting applications.
DEK is one of China’s best Lavorazione CNC manufacturers, which has almost all machining series for tool steels.
What are the Advantages of CNC Machining Tool Steel?
Some common advantages of CNC machining tool steel in different industries are listed as under:
- It provides high hardness during machining
- The abrasion resistance of the tool steel is high
- It can withstand all harsh environmental conditions
- It comes with a high wear resistance property
- It is known to improve the toughness of the manufactured products
- Tool steel can bear heavy loads during machining
What are the Applications of CNC Machining Tool Steel?
The worthy applications of CNC machining tool steel are given as under:
- Arbors
- Die Banking
- Gages
- Cold trimming
- Cold swaging
- Embossing
- Chipper knives
- Coining
- Blanking
Tool Steel Vs. Stainless Steel, How to Select for My Machined Parts?
Among tool steel and stainless steel, you can choose the suitable material for machined parts by keeping the following points in your mind:
Compared to tool steel, stainless steel is non-corrosive and rust-resistant material.
- It’s pretty easy to bend and mold in the desired shapes
- It can be used to make a wide variety of CNC machined products
- Stainless steel comes with high machining ability
Tool Steel Vs. Alloy Steel, How to Select for My Machined Parts?
You can choose the right material for your machined parts between tool steel vs. alloy steel by following the given considerations:
Compared to alloy steel, tool steel is perfect for manufacturing delicate tools.
- It can withstand extreme machining conditions.
- Tool steel can easily be incorporated with the machining dies
- It offers faster-machining acceleration than the alloy steel
Tool Steel Vs. Mild Steel, How to Select for My Machined Parts?
You can select the right material for your machined parts between tool steel and mild steel by noting the following points:
- In comparison to tool steel, mild steel provides moderate toughness during machining.
- It can easily be machined into different shapes.
- Mild steel is also easy to weld during the CNC machining
Does DEK Offer CNC Machining Tool Steel Services?
Yes, you can contact DEK to get the highest quality of CNC machining tool steel services.
They provide affordable services for CNC machining tool steel services for both large and small batch production.
They also don’t compromise on the quality of the materials used in producing the tools through CNC machining tool steel.
